Experimental investigations show that fluidized binary mixtures exhibit varied pressure drop profiles and segregation patterns, depending on the level of disparity due to size and/or density differences. In this study, different mixture types are mapped on a graph of density versus size ratios. It is found that the ratio of the minimum fluidization velocities of individual components can be used to categorize these mixtures. A simple correlation is developed to compute the ratio of the minimum fluidization velocities based on the density and size ratios. Categorizing the binary mixtures in this manner gives a qualitative understanding of how the different mixtures behave on fluidization. V V C 2010 American Institute of Chemical Engineers AIChE J, 57: 1446AIChE J, 57: -1458AIChE J, 57: , 2011 Keywords: fluidization, segregation, mixing, binary mixture
IntroductionFluidized beds are popular in industry. For example, drying of pharmaceutical powders 1 and catalytic cracking of petroleum and coal combustion for generating electricity 2 are commonly performed in fluidized beds. Fluidization operations are based on contact between a fluid stream and a mixture of solid materials, which varies for each process. A common observable phenomenon associated with multisolid beds is that they may segregate when subjected to fluidization. Segregation is primarily due to particle size and/or density differences.The segregation tendency of a powder mixture influences the overall process efficiency and, hence, segregation via fluidization is one of the key areas of fluidization research. Much experimental data exists in the literature concerning fluidized bed segregation, yet the current understanding of the mechanisms controlling multisolid fluidization segregation is very poor, even for two-component particle mixtures. In fact, for a simple binary mixture fluidized by a gas, there are a variety of pressure drop profiles that have been observed, and the different pressure drop profiles lead to different segregation patterns. For example, Formisani et al. 3 presented several binary mixtures having large density and/ or size ratios that fluidize at two different velocity points, while Joseph et al. 4 has reported mixtures that fluidize at a single velocity point, just like a monocomponent powder. Marzocchella et al.5 studied an extremely disparate mixture that mixes well at low velocities, just beyond the point of fluidization, but segregates at larger velocities. Complicating matters further, the phenomenon of layer inversion has also been observed in fluidized mixtures containing smaller, denser particles and coarser, less dense particles.
6This study is the first attempt to catagorize the various gas fluidized binary mixture types reported by various authors. In addition, a corelation between the minimum fluidization Correspondence concerning this article should be addressed to A. Rao at akhilrao@hotmail.com. is proposed that can be used to distinguish between these mixture types, the observed pressure drop profiles, and segr...