A mild crystallization process was proposed to prepare chromium trioxide (CrO 3 ) by reaction between K 2 Cr 2 O 7 and HNO 3 aqueous solutions. Through ICP, XRPD, SEM, and EDS analysis, key factors and mechanisms that influenced the preparation of CrO 3 were studied. Large spherical particles of CrO 3 (d 50 ! 300 mm) with high purity (CrO 3 ! 0.99 g/g, K 2 mg/g) were prepared when the initial concentration of K 2 Cr 2 O 7 was kept at 80 g/100 mL HNO 3 , the acid feeding rate and the cooling rate were set at 1 mL Á min À1 and 0.1 8C Á min À1 , respectively, and the direct recovery of Cr 6þ was up to more than 95 %. Kinetic analysis indicated that low nucleation rate and high growth rate would favour the increase of CrO 3 particle size in this process. As a high-valued byproduct, Cr(VI)-free KNO 3 was further prepared with the designed crystallization steps. Additionally, green characteristics of the process were also discussed.