Changes in the specific performance of proton exchange membrane fuel cells (PEMFCs) at different reaction areas (25 and 50 cm 2 ) were examined using the parameters of clamping load, pressure distribution, and resistance. The 50 cm 2 cell received less internal compression pressure (CP) with a more uneven pressure distribution than the 25 cm 2 cell when the same bolt torques were used. The clamping force for the 50 cm 2 cell did not fully reach the central area; however, the force for the 25 cm 2 cell reached the center and overlapped. This was confirmed by multidimensional compression mapping analysis. The different compressed geometric shapes were due to the difference in the unit area for each bolt. This study provides detailed reasons for the observed correlation between performance, CP, and cell scale. This study also provides key information regarding the design of large-scale cells for industrial PEMFC applications.
Highlights• Performance of two different PEMFC cells areas (25 and 50 cm 2 ) were compared.• Examined parameters were clamping load, pressure distribution, and resistance.• Bolt torques were varied and different power densities were obtained.• Results can provide key information for the preparation of large-scale PEMFC stacks.