The limiting composition of β-PdD obtained during electrolytic loading results from a complex competition between diffusion of D atoms through any surface barrier, diffusion within the bulk sample, and loss of deuterium gas from surface-penetrating cracks. Reductions in surfacecrack concentration and surface-barriers are essential steps to achieve high compositions. The highest compositions within any sample are located within the surface region as a complex patch-work of values. The open circuit voltage (OCV), referenced to platinum, is useful in understanding changes in the surface composition and structure. Values as high as -1.35 V have been observed for highly loaded β-PdD. Evidence for several new, possibly impurity stabilized structures is given.