This study is concerned with the optimisation of the processing parameters
for the selective laser melting (SLM) of pure copper. The influence of these
parameters on the microstructure, density and mechanical properties of
copper samples produced by SLM is investigated in detail. Taguchi analysis
is used to assess the importance of key building parameters including layer
thickness, laser spot size and hatch distance on density. In addition, ANOVA
is used to describe the contribution of each parameter to the density. The
results reveal that layer thickness is the most effective parameter on
density with an impact rate of 88.86%. Contrary to this situation, it
appears that the effect of laser spot size and hatch distance on the density
is quite limited, with an impact rate of 2.57% and 0.10%, respectively.
Optimum results, including a relative density of 95.4% and a hardness of 63
HV, are achieved under specific parameters: a layer thickness of 0.03 mm, a
hatch distance of 110 mm and a laser spot size of 70?m. This study provides
a valuable insight into SLM processing of pure copper and offers practical
recommendations for optimising the parameters used.