The effect of plastic pails on pallet deflection and pressure distribution for stringer class wooden pallets

Abstract

There are 513 million new wooden pallets produced every year in the United States, most of which are purposely built for specific applications. Currently, most wooden pallets are designed with the assumption that they will carry a uniformly distributed, flexible load. However, it has been observed by many researchers that most loads carried by pallets are discrete loads where the interactions between packages cause pressure redistribution defined as load bridging. The load bridging phenomenon has been extensively studied for corrugated boxes, and it has been found that the deflection of the pallet is highly dependent on the number, size and type of corrugated boxes and the design of the pallet used. Although pails are an essential packaging solution used to transport smaller amounts of liquids (1–40 L), there is a lack of understanding about the effect of load bridging on unit loads of pails. The objective of this research was to understand the differences in pallet bending and pressure distribution across the top of the pallet when pallets are loaded with plastic pails compared with a flexible airbag. The results revealed that pallets deflect 32%–89% less when loaded with plastic pails. The load predominantly distributes down the bottom perimeter of the pail, indicating that the design of the bottom of the pail could have a major effect on pallet performance. The effect of plastic pails was dependent on pallet design, indicating that the stiffness of a pallet could have a major effect on load bridging experienced by plastic pails.

Effect of wooden pallets characteristics on the compression strength of palletized plastic pails

“…The type of containment, 10 box location, 11,12 uneven loading, 13 and box overhang 14 have also been previously studied for corrugated boxes and have been shown to impact the load bridging effect that is seen between corrugated boxes and pallets. Studies have also been conducted for unitized drums and rigid plastics, 5,15 but these studies were limited to unit loads and have not investigated individual package and pallet interactions.…”