The effect of process parameters for synthesized copper metal matrix using stir casting process

Vairamuthu, J.; Stalin, B.; Sivakumar, Gandhi; Fazil, B. Mohmed; Balaji, R.; Natarajan, V. Ananda

doi:10.1016/j.matpr.2020.09.262

Cited by 8 publications

(4 citation statements)

References 20 publications

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“…e larger the better criterion was assumed for nine trials of strength hardness [21]. Several optimization methods are used to optimize the process parameters of the stir casting process.…”

Section: Discussionmentioning

confidence: 99%

A Comparative Study of the Impact of the Stirrer Design in the Stir Casting Route to Produce Metal Matrix Composites

Muhammad

Jalal

2021

Advances in Materials Science and Engineering

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Aluminum matrix composites are widely utilized in many sectors, and their popularity is rising due to their ability to combine high mechanical characteristics with their lightweight. Stir casting is typically achieved in a closed crucible with an invisible flow pattern to produce aluminum alloy matrix composites. Researchers employed a hybrid method to optimize the stir casting parameters. The vast number of parameters and their overlap affects the uniform distribution of reinforcement particles. Investigators on their way to the best technique have gotten promising outcomes in their specific situations, but they still need more work to be able to generalize their findings to optimize the stirrer design to get efficient mixing. Due to an experimental technique alone is insufficient for optimizing stir casting parameters, researchers combined theoretical, experimental, statistical, and numerical simulation approaches to get more precise and reliable findings. The design of the experiment (DOE), particularly Taguchi, and other standard statistics such as ANOVA and regression were discovered to be the most often utilized statistical contributions. Recent attempts to simulate stir casting have begun to match the experimental or analog model data by developed numerical software and analytical analysis. Finally, previous study results and suggestions were collected and compared, arranged, revised, and presented simply about the proper stirrer design, stages, and position in that to make the paper unique.

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“…e larger the better criterion was assumed for nine trials of strength hardness [21]. Several optimization methods are used to optimize the process parameters of the stir casting process.…”

Section: Discussionmentioning

confidence: 99%

A Comparative Study of the Impact of the Stirrer Design in the Stir Casting Route to Produce Metal Matrix Composites

Muhammad

Jalal

2021

Advances in Materials Science and Engineering

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“…The main challenges of Properties of composites developed by this method can be altered by varying different process parameters such as pouring temperature, preheat temperature, stirring speed, processing temperature, melt temperature, holding time, size and position of the stirrer. 12,57,58 However, it has always been challenging to fabricate composite with hybrid reinforcement, in particular carbonaceous, using stir casting as mechanical stirring is ineffective to attain uniform dispersion of nano-reinforcements in metal matrix. 59 To increase the efficacy of this method, the hybrid nano-reinforcements are often stirred using ultrasonic assisted process to improve their distribution into the metal matrix.…”

Section: Hybrid Reinforced Composites Processing Techniquesmentioning

confidence: 99%

Effect of Hybrid Reinforcements on the Mechanical Properties of Copper Nanocomposites

Singh

Khanna

Chaudhary

2022

ECS J. Solid State Sci. Technol.

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Copper (Cu) composites hybridized with nano-sized reinforcing material are gathering attraction in such fields as automobile, aerospace, and power transmission due to their higher strength. Unlike conventional reinforcing materials, extraordinary mechanical properties and high electrical and thermal conductivity make nanomaterials highly useful reinforcement materials to improve the properties of pristine metals. Over the last two decades, several studies have been conducted to determine the effect of distinctive 2D nanomaterials, such as silicon carbide, aluminium oxide, copper nanotube, and graphene as reinforcement on properties of metal matrices. This study comprehensively reviews the effect of hybrid reinforcements on the mechanical properties of Cu composites having graphene as one of the reinforcements. Also, the contribution of these reinforced nanomaterials composition and their dispersion in the pure Cu matrices have also been explained in detail. In comparison with Cu composites fabricated with a single 2D reinforcement material, composites incorporating hybrid nano reinforcement, exhibit better mechanical behaviour. Additionally, the improvement in mechanical strength would enhance their capability to withstand altering thermal and surrounding environmental conditions.

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“…There is a need in the casting process for reducing casting defects and improving mechanical properties using various methods [2][3][4][5] . When considering the casting process, several parameters must be observed, as the material's properties can fluctuate [6][7][8][9] . To progress the quality of casting the type of other molds like metal mold, no-bake sand mold, shell mold, etc.…”

Section: Introductionmentioning

confidence: 99%

Enhancement Mechanical Properties of CI200 Material using Magnetic Field

Mandhre,

Ghalme

2023

jmmf

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The casting method is one of the primogenital methodologies involving squeezing and jolting the green sand used as molding material and further was established with the use of binders such as clay or organic resin. The constant search for innovative molding material leads to the magnetic process parameters i.e. magnetic field. The preliminary trials on one of the process parameter i.e. magnetic field were carried out and the input parameter for the magnetic mold was optimized. In this work CI200 cast iron has been used for the melting casting route using a furnace and the molten metal is poured into a magnetic mold in terms of altering voltage 60 Volts, 100 Volts, and 150 Volts provide to mold. CI200 casting in magnetic mold and also the espousal of magnetic field for boosted mechanical property. The CI200 casting produced from the magnetic mold was subjected to mechanical tests i.e. strength and Percentage elongation and data compared with the casting of the same composition made in sand casting. It observed that the tensile strength of CI 200 was found that 137.2424 MPa without magnetic field and with magnetic field 195.5463 MPa for 60 Volts, 216.3047 MPa for 100 Volts, and 237.3373 MPa for 150 Volts respectively the tensile strength obtained from CI200 casting made in an increasing magnetic field increase tensile strength The result suggests that casting of magnetic mold material will higher properties as compared to conventional sand casting material.

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The effect of process parameters for synthesized copper metal matrix using stir casting process

Cited by 8 publications

References 20 publications

A Comparative Study of the Impact of the Stirrer Design in the Stir Casting Route to Produce Metal Matrix Composites

A Comparative Study of the Impact of the Stirrer Design in the Stir Casting Route to Produce Metal Matrix Composites

Effect of Hybrid Reinforcements on the Mechanical Properties of Copper Nanocomposites

Enhancement Mechanical Properties of CI200 Material using Magnetic Field

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