The effect of adding 2 at.% W to a model Ni-Al-Cr superalloy on the morphological evolution, spatial correlations and temporal evolution of γ'(L1 2 )-precipitates at 1073 K is studied with scanning electron microscopy and atomic force microscopy. Adding W yields a larger microhardness, earlier onset of spheroidal-to-cuboidal precipitate morphological transition, larger volume fraction (from 20 to 30%), reduction in coarsening kinetics by one third and a larger number density (N v ) of smaller mean radii () precipitates. The kinetics of and interfacial area per unit volume obey t 1/3 and t -1/3 relationships, respectively, which is consistent with coarsening driven by interfacial energy reduction. The N v power law dependencies deviate, however, from model predictions indicating that a stationary-state is not achieved. Quantitative analyses with precipitate size distributions, pair correlation functions, and edge-to-edge interprecipitate distance distributions gives insight into 2D microstructural evolution, including the elastically driven transition from a uniform γ'-distribution to one-dimensional <001>-strings to eventually clustered packs of γ'-precipitates in the less densely packed Ni-Al-Cr alloy.CK Sudbrack, TD Ziebell, RD Noebe, DN Seidman, "Effects of a tungsten addition on the morphological evolution, spatial correlations, and temporal evolution of a model Ni-Al-Cr superalloy" Acta Mater. (2007), in press.
I. IntroductionThe widespread use of γ'(L1 2 )-precipitate strengthened Ni-base superalloys as a turbine blade material in high temperature commercial and military jet engines and land-based gas turbines warrants extensive study of the microstructural evolution and γ'-coarsening behavior in model γ(fcc)/γ' alloys, such as Ni-rich Ni-Al, Ni-Al-Cr and Ni-Al-Mo alloys [1][2][3][4][5][6][7][8][9][10][11][12][13]. In these alloys, elastic anisotropy leads to coherent precipitates evolving from spheres-to-cubes to arrays of cubes or to doublets or octets of smaller precipitates [1,8,[14][15][16][17], as well as face-to-face cube alignment along the elastically soft <100>-crystallographic directions [1,2]. In all cases, the morphology is dictated by the minimization of the interfacial free energy and elastic free energy arising from lattice parameter misfit, while the spatial correlations are controlled by elastic and diffusional interactions among neighboring precipitates. To improve its high temperature performance, modern commercial Ni-base superalloys contain as many as 12 or 13 microalloying elements [18,19]. High-melting point refractory element additions, such as Nb, Re, Ru, W, and Mo, are particularly effective in improving creep resistance, alloy strength, and operating temperature [20]. The chemical and microstructural γ/γ' decomposition that controls these properties is strongly dependent on the complex interplay between elastic interactions of misfitting γ'-precipitates and rate-controlling diffusion of these refractory elemental additions with small diffusivities. The research reported he...