In this paper, several binary and ternary metastable
intermixed
nanocomposites Al/CuO, Al/PVDF, CuO/PVDF, and Al/CuO/PVDF have been
prepared by simple mechanical mixing and ball milling followed by
spray drying methods. In this way, the interfacial structure could
be well tuned and compared in terms of reactivity. The nonisothermal
DSC curves results showed that the exothermic reaction of Al/CuO/PVDF
could be divided into three steps. In addition, it has been shown
that for the same formulation, the reaction efficiency, pressurization
capacity, and thermal reactivity are greatly dependent on the interfacial
structure. As a typical example, composite Al@PVDF/CuO, where Al is
fully covered with PVDF, exhibited a higher energy release of 10.7
kJ·cm–3 and pressurization rates of 22.79 MPa·s–1·g–1. The reaction between
Al and PVDF has been facilitated in both extent of reaction and efficiency
due to their intimate contact. Based on the thermal analysis, condensed
combustion product analysis, and gaseous phase identification, the
mutual reaction mechanisms of Al/CuO/PVDF have been proposed. The
most likely reactions that occurred at each stage of the reaction
are summarized, providing insight into the complicated underlying
mechanisms. It shows that the regulation of energy release rates and
improved efficiency could be easily realized by predesigned interfacial
structures.