X-ray photoelectron spectroscopy (XPS) was used to examine the corrosion films formed on electroless nickel (EN) deposits prepared in an EN solution containing two different types and concentrations of bath stabilizers in Ar-purged and oxygenated neutral 5% NaCl solution. Two distinctive corrosion films were observed after long periods of immersion. An enrichment of elemental phosphorus compared to nickel was observed on the surface of the EN deposit produced with no stabilizer and with maleic acid (MA). By comparison, a high degree of surface oxidation was observed on the EN deposit prepared with thiourea. Trace impurities of sulfur in the EN deposit prepared with thiourea appear to result in enhanced corrosion and, in turn, lead to the build-up of corrosion products on the EN surface. By contrast, a P-enriched chemical passivation layer was formed on the EN deposits prepared either without any stabilizer or with MA present. Copyright
INTRODUCTIONThere has been a considerable interest in understanding the nature and properties of the oxide layers formed in aqueous solution on nickel and its alloys because a thin 0.9-1.2 nm film can confer passivity on the material. 1 -12 A bilayer model, composed of a top layer of nickel hydroxide [Ni(OH) 2 ] and a base layer of nickel oxide (NiO), is thought to be present. This model is supported by X-ray photoelectron spectroscopy (XPS) investigations. 1 -5 The XPS data reveal two fairly well resolved O 1s peaks at 529.8 eV and 531.6 eV, and these two peaks correspond well to the positions of oxygen in NiO and Ni(OH) 2 .1 However, these spectral features may also be interpreted differently since Ni 3C can give rise to spectral features very similar to those of Ni(OH) 2 . 6 The atomic structure of thin oxide films on metal surfaces is important in understanding the properties of passive films. 7 The first lateral and vertical atomic resolution ex situ STM imaging of an electrochemically produced passive oxide film on a single crystal Ni(111) electrode revealed it to be crystalline with a mosaic structure of crystallites 2-3 nm in size. 8 On the atomic scale, the film consists of a stepped crystalline lattice with a lattice parameter corresponding to the (111) orientation of NiO in 0.05 M H 2 SO 4 . The lattice mismatch between the oxide Ł Correspondence to: Woo-Jae Cheong, Reactor Chemistry & Corrosion Branch, Atomic Energy of Canada Limited, Chalk River, Ontario, K0J 1J0, Canada. E-mail: cheongw@aecl.ca; cheongw@gmail.com and the substrate resulted in the preferential epitaxial relationship. 7 -9 The atomic structure of the Ni(100) passive film in 1 M NaOH was later imaged with atomic resolution in situ. A well-ordered rhombic structure was identified at low oxidation potentials ( 0.7-0.5 V/Normal Hydrogen Electrode (NHE)), and at higher potentials (>0.18 V/NHE) a quasi-hexagonal structure was observed. 10 The in situ STM observation on single crystal Ni was also studied in acidic solution at pH 3.0.9,11 The first oxide layer on Ni(111) at 0.0915 V/Standard Hydrogen Elec...