To elucidate the role of noble metal impurities on corrosion of Mg, 3D time-of-flight secondary ion mass spectrometry (ToF-SIMS) imaging in combination with X-ray photoelectron spectroscopy and optical microscopy measurements were carried out on Mg samples (99.9%) before and after Mg polarization at E OCP +0.5 V in 0.1 M NaCl. A significant segregation of Fe (and of Mn and Al) metallic impurities at grain boundaries (GBs) was observed on the Mg surface by 3D ToF-SIMS. A 3-step mechanism of Mg corrosion was proposed, including a catalytic effect of Fe segregated at the GBs on the hydrogen evolution reaction (HER). In the 1 st stage, the initiation of Mg corrosion is accompanied by the HER occurring over Fe impurities segregated at GBs leading to formation of small circular defects, and propagation with occurrence of dark filiform-like pattern corrosion enriched in Cl − . Magnesium and its alloys exhibiting interesting physico-chemical properties such as excellent wide range of mechanical properties at room temperature and low weight (1.7 g.cm −3 ), become good alternatives to aluminum and iron-based alloys in many industrial applications such as automobile, aerospace, energy storage or biomedicine.
1,2Mg and its alloys are spontaneously covered by an oxide/hydroxide layer.3 When exposed to aqueous solution, the oxide layer has a duplex structure consisting of an inner magnesium oxide and an outer porous hydroxide layer 4,5 with a possible presence of magnesium hydride (MgH 2 ).6 At ambient temperature, this oxide layer formed on the Mg (or Mg alloys) surfaces is protective. 1,7 In most aqueous environments (or high humidity) and in a large range of pH, (0-10) as inferred from the potential-pH diagram, this oxide/hydroxide layer is not stable and Mg undergoes dissolution.8 Thus, this is one of the most important limiting factors for applications of Mg and its alloys. Mg dissolution is accompanied by the hydrogen evolution reaction (HER), as the major cathodic reaction. The well-known increase of the HER rate under anodic polarization of Mg seems to be in contradiction with the kinetic models of charge transfer electrochemical reactions (Butler-Volmer equation), predicting that the cathodic current should decrease exponentially with increasing anodic potential. This phenomenon called "the negative difference effect" (NDE) 9-16 and more recently "the anodic hydrogen evolution" process 17,18 has been also observed for other metals than Mg such as Al, Li. [19][20][21][22] Despite the abundant literature on Mg corrosion and many models of Mg corrosion (such as: the formation of Mg(I) as an intermediate product, 23,24 the formation and breakdown of the partially protective film, 11,[25][26][27] the formation of hydride intermediates, [28][29][30][31][32] formation of dark filiform patterns 13,16 and increase the hydrogen production in aqueous chloride solutions.12,15 Even a very low content of impurities (usually < 150 ppm in "pure" Mg) 41 can lead to formation of such surface film and the morphology of this film depen...