The pulley-type heat-engine using a shape memory alloy (SMA), which is consisted of pulleys and a coil or a liner shaped SMA element, is one of the representative SMA heat-engines for recovering low-temperature exhaust heat energy. However, the output-power of pulley-type SMA engines tends to reduce due to the cooling insufficiency of the SMA element because the main cooling method of this engine is air cooling. Furthermore, the reduction in size of the mechanism of this engine is incompatible with augmentation of the power output. For improvement of the cooling efficiency and output power, we propose the use of a tape-shaped SMA element and invented a new cooling system contained in the pulley. By using this system, the mechanism of pulley-type SMA heat-engine can be made compact and temperature stability of the SMA elements during operation is achieved. Results of the experiment show the peak output power to be approximately equal regardless of the presence/absence of operation of the cooling system. However, the output power of the engine without cooling decreases to less than half of the maximum power due to overheating during operating. On the other hand, the decrement of engine output during operation is suppressed by approximately 10 %, by the operation of cooling system. Furthermore, the optimal inter-shaft distance of pulleys is shortened by the cooling system. This tendency is caused by the transformation ability improvement of the SMA element due to the improvement in cooling efficiency.Key words: shape memory alloy, pulley-type heat-engine using shape memory alloy, cooling system
INTRODUCTIONThe recovery method of low-temperature exhaust heat energy (less than 373 K) is not well-established because the energy conversion efficiency of the low-temperature exhaust is less than 10 %.Ti-Ni based shape memory alloys (SMA) are well known as functional materials which show shape recovery and superelastic characteristics [1][2][3][4] . Since Ti-Ni based SMA work by heating from heat sources less than 373 K and show a large recovery force (approximately 10 6 J/m 3 ) [5] , SMA are capable of being applied as the driving element for a heat-engine for energy recovery from low-temperature thermal energy.In previous research, several SMA heat-engines have been produced and researched. One of the representative SMA heat-engine is a pulley-type SMA engine [6,7] as shown in Fig.1. The SMA element of this engine is wire rods memorized to straight liner or coil shape, and made into a hoop by welding. When the SMA is put in hot water, the SMA element recovers to linear shape and produces a recovery force. The tangential component of the recovery force rotates pulleys (generates torque) by the friction with the pulley, and the SMA element moves to the opposite pulley. Here the SMA element is cooled in the air and deformed again by the generating power of other part (heated part) of SMA element. Since these actuations are performed consecutively, this mechanism