ABSTRACT:Composite materials of ultra-high-molecular weight polyethylene (UHMWPE}-carbon black (CB) particles were prepared by gelation/crystallization from solution in order to obtain the composite materials with various electric conductivities. UHMWPE-CB compositions chosen were 1/0.25, 1/0.5, 1/0.75, 1/1, 1/3, 1/5, and 1/9. Electric conductivity increased with increasing CB content and was in the range of 10-9 to I n-1 cm -i corresponding to semiconductors. These values were almost independent of temperature up to l 75°C indicating thermal stability. Elongation was carried out in a hot oven at 135°C. Drawability was less pronounced as CB content increased. For example, the maximum achievable draw ratio of 1/1 composition (50% CB content) was 70-fold, while that of 1/0.25 (20% CB content), 150-fold. The corresponding Young's modulus and tensile strength for the 1/0.25 blend were 73.6 and l.31GPa, respectively, while those for the 1/1 blend were 25.4 and 0.46GPa, respectively. The materials with CB >83% could not be elongated in spite of good impact resistance. The electric conductivity for the drawn blends was anisotropic. The values in the stretching direction decreased with increasing draw ratio, while the values in the thickness direction increased slightly.KEY WORDS Composite Materials / Ultra-High-Molecular Weight Polyethylene / Carbon Black / Electric Conductivity / Thermal Stability / Drawability / Until quite recently, most polymers were limited to specialized uses in products such as fibers, films, and coatings or to their familiar role as light-duty, inexpensive plastic materials. Polymers in the pure state are exce11ent electrical insulators. But polymers can be modified in processing to be relatively good electrical conductors either by doping with impurities or by simply creating mixtures of a good conductor and a polymer. 1 -26 Accordingly, polymeric materials should be prepared with relatively higher conductivity than is currently available. At present, the later category is more useful than the former because of the drastic oxygenation of conductive polymers and a number of papers have been reported in accordance with this guide-line.Among conductor-filled polymers, carbon black (CB) filled polyethylene (PE) is one of typical good conductive materials. Considerable experimental efforts have been devoted over several decades to electrical studies of the basic phenomenon. The focus was concentrated on positive temperature coefficient (PTC) effect associated with a drastic decrease in electric conductivity at temperature range close to the melting point of PE and interesting results have been reported in terms of theoretical and experimental aspects. 3 -11 , 18 -20 Apart from the above concept, it is of interest to consider the preparation of CB filled PE with thermal stability and with various CB content up to 90% in terms of various industrial utilities. For dimensional stability at elevated temperature, low-molecular weight polyethylene (LMWPE), molecular weight less than 5 x 10 5 , is not ...