The impact of Industry 4.0 on bottleneck analysis in production and manufacturing: Current trends and future perspectives

Mahmoodi, Ehsan; Fathi, Masood; Ghobakhloo, Morteza

doi:10.1016/j.cie.2022.108801

Cited by 28 publications

(8 citation statements)

References 76 publications

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“…The term “revolution” refers to any radical societal change. The radical change in production, economy, and societal structure began with the Third Industrial Revolution (I3.0) in the 1950s with rapid computing and digitalization advances (Ghobakhloo, 2020; Mahmoodi et al., 2022). Even though automation largely started with the I3.0, there is still a dependency on human operators and a lack of interconnectivity.…”

Section: An Overview Of I40 Technologiesmentioning

confidence: 99%

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Non‐destructive optical sensing technologies for advancing the egg industry toward Industry 4.0: A review

Ahmed,

Hossainy,

Khaliduzzaman

et al. 2023

Comp Rev Food Sci Food Safe

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The egg is considered one of the best sources of dietary protein, and has an important role in human growth and development. With the increase in the world's population, per capita egg consumption is also increasing. Ground‐breaking technological developments have led to numerous inventions like the Internet of Things (IoT), various optical sensors, robotics, artificial intelligence (AI), big data, and cloud computing, transforming the conventional industry into a smart and sustainable egg industry, also known as Egg Industry 4.0 (EI 4.0). The EI 4.0 concept has the potential to improve automation, enhance biosecurity, promote the safeguarding of animal welfare, increase intelligent grading and quality inspection, and increase efficiency. For a sustainable Industry 4.0 transformation, it is important to analyze available technologies, the latest research, existing limitations, and prospects. This review examines the existing non‐destructive optical sensing technologies for the egg industry. It provides information and insights on the different components of EI 4.0, including emerging EI 4.0 technologies for egg production, quality inspection, and grading. Furthermore, drawbacks of current EI 4.0 technologies, potential workarounds, and future trends were critically analyzed. This review can help policymakers, industrialists, and academicians to better understand the integration of non‐destructive technologies and automation. This integration has the potential to increase productivity, improve quality control, and optimize resource management toward sustainable development of the egg industry.

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Section: An Overview Of I40 Technologiesmentioning

confidence: 99%

“…The radical change in production, economy, and societal structure began with the Third Industrial Revolution (I3.0) in the 1950s with rapid computing and digitalization advances (Ghobakhloo, 2020;Mahmoodi et al, 2022).…”

mentioning

confidence: 99%

Non‐destructive optical sensing technologies for advancing the egg industry toward Industry 4.0: A review

Ahmed,

Hossainy,

Khaliduzzaman

et al. 2023

Comp Rev Food Sci Food Safe

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“…As presented in [35], the SMEs require a high level of agility and flexibility to meet the performance that they expect and for their digital transformation, sustainable aspects as social, environmental, economic and resource-related issues are concerned [36]. For a company digital transformation, the industry 4.0 technologies are able to be combined with industry 4.0 design principles such as agility, flexibility, modularity, virtualization, autonomy but also corporate social responsibility to increase the quality of bottleneck analysis based on detection, diagnosis, prediction, and prescription [37]. Indeed, the success of the new technologies integration in the company transformation requires a methodology including sustainable aspects with the possibility to be adapted to each company context and expectations.…”

Section: Sustainability As An Industrial Performance Improvement Crit...mentioning

confidence: 99%

Enhancing Security for Legacy Factory Machines: A Continuous Key Renewal Algorithm for Securing Group of Machines

Ferry,

Dossou,

Ihowa

et al. 2023

JSEA

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Companies are generally focused on how to improve their global performance. Concepts, methods and tools are regularly used to transform them. Key performance indicators are used to measure how performance is increased. Industry 4.0 concepts and sustainability expectations actually contribute to this performance improvement. Indeed, cybersecurity as one of these concepts is required to increase the company performance. Even if it is well-known and applied in companies through the protection of their information systems, progress is expected in research on how to ensure the security of data and factory processes in the manufacturing, as the number of cyberattacks towards industries is growing these last few years. This paper aims to increase the company performance and sustainability to enforce factory machines protection by creating private security network groups. But currently, most of the Programmable Logic Controller PLC protocols have not been securely designed. Thus, the creation of secure groups of machines by combining strong authentication, strong or lightweight ciphering, and data stream integrity is proposed. The security is enforced by a continuous key's renewal algorithm. An experiment on an industry's architecture has been led to validate the concepts of the proposition. The study is compared to existing OPC-UA and MACsec standards in terms of drawbacks and advantages. This work could be implemented in hardware for further performance improvement.

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“…Bottlenecks are the key to increasing capacity and creating efficiency in industrial production, and their existence limits the production rhythm of the whole system to a certain extent. Therefore, bottleneck management has become an important issue that has to be faced [1]. Currently, the identification and solution of bottlenecks in production are still lacking in practice, and the definition of bottlenecks varies in different fields of production environment, and bottlenecks may exist dynamically and are not unique [2].…”

Section: Introductionmentioning

confidence: 99%

Identification and alleviation of bottleneck in serial production line: a case study based on BOPP firm production

Wang

Gao

et al. 2023

Third International Conference on Mechanical Design and Simulation (MDS 2023)

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The advantages of biaxial polypropylene (BOPP) film make it very valuable to use, but the bottleneck of its production line hinders the development of its production capacity. In this paper, based on the Plant Simulation computer simulation platform, taking BOPP production line as a case study, the identification and solution of production bottleneck of serial production line are studied. The results show that the production bottleneck exists in the film production line, and the three optimization schemes can alleviate the production bottleneck to a certain extent. The feasibility of some optimization and bottleneck identification methods and computer simulation methods are verified.

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The impact of Industry 4.0 on bottleneck analysis in production and manufacturing: Current trends and future perspectives

Cited by 28 publications

References 76 publications

Non‐destructive optical sensing technologies for advancing the egg industry toward Industry 4.0: A review

Non‐destructive optical sensing technologies for advancing the egg industry toward Industry 4.0: A review

Enhancing Security for Legacy Factory Machines: A Continuous Key Renewal Algorithm for Securing Group of Machines

Identification and alleviation of bottleneck in serial production line: a case study based on BOPP firm production

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