Injection rate shaping is one of the most attractive alternatives to multiple injection strategies; however, its implementation has been for long time impeded by limitations in the injector technology and therefore, the experimental information available in the literature about this topic is lacking.In this work, a novel prototype common-rail injector featuring direct control of the nozzle needle by means of a piezo-stack (direct-acting) allowed a fully flexible control on the nozzle needle movement and enabled the implementation of alternative injection rate shapes typologies. This state of the art injector, fitted with a 7-hole nozzle, was tested at real engine conditions studying the spatial-temporal evolution of CH* and OH* chemiluminescence intensity produced by the fuel combustion. A wide test matrix was performed in an optically accessible hot-spray test rig to understand the influence that partial needle lift and alternative injection rate shapes have on the
Diesel ignitionThe results showed that alternative injection rate profiles have a substantial impact on the ignition event affecting the premixed phase of the combustion and the location where the ignition takes place. Moreover, the results proved that the modifications in the internal flow caused by the partial needle lift are reflected on the ignition timing: although partial needle lift and injection pressure have similar effects on the mass flow rate, in the first case the ignition delay is reduced, while in the second the combustion is delayed as a consequence of a different spray development.
IntroductionFuel-air mixing process, combustion and emission phenomena are necessarily linked together in direct injection Diesel engines [1][2][3][4][5]. In a scenario where the global emission standards require higher engine performances in terms of combustion efficiency and emissions reduction, all the efforts by the engine community to improve the understanding of the fuel atomization, spray development and combustion are largely justified.Over the past decades, many studies have been carried out to develop a better understanding of the mixing process [6][7][8] and of the fuel ignition [9][10][11][12]. Experimental facilities, such as optically accessible engines [13] and test rig cells [11,14] combined with imaging techniques [5,15], have become the most common tools used in spray research. Throughout the years, the efforts put in place in these studies generated an accurate and deep understanding of the injection combustion event in Diesel engines.On the other hand, several activities have been performed to advance the flexibility of the fuel injection system, achieving significant improvements [2]. Most of these systems are operated with electro-hydraulic actuation, where the fuel injector is activated using either a solenoid or a piezo-stack; however, the opening of the injector itself is produced by the pressure difference at the two sides of the needle limiting the injection control to an on-off mode. As a consequence of that, multiple in...