The Influence of Deep Rolling on the Surface Integrity of AISI 1060 High Carbon Steel

Abrão, Alexandre Mendes; Denkena, B.; Köhler, Jens; Breidenstein, Bernd; Mörke, Tobias

doi:10.1016/j.procir.2014.04.006

Cited by 42 publications

(16 citation statements)

References 8 publications

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“…Rodríguez et al (2012) [6] identified crack nucleation and propagation in cylindrical AISI 1045 specimens due to a higher and deeper compressive residual stress obtained through ball burnishing. For all those reasons, burnishing is cited as an inexpensive method to attain a comprehensive and full enhancement of surface integrity [7].…”

Section: Introductionmentioning

confidence: 99%

Topological surface integrity modification of AISI 1038 alloy after vibration-assisted ball burnishing

Jerez-Mesa

Landon

Travieso-Rodríguez

et al. 2018

Surface and Coatings Technology

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The objective of this paper is to analyze the effect of the vibration-assisted ball burnishing process on the topology of AISI 1038 flat surfaces, in order to evaluate its feasibility for surface enhancement towards wear prevention and fatigue enhancement in industrial components. With that aim, an experimental campaign based on a Taguchi orthogonal matrix has been deployed. Five factors were studied, namely: preload force, number of passes, feed, initial surface texture and strategy. The topologies of the resulting burnishing patches have been acquired with a non-contact optical device, and the 3D texture parameters have been calculated to quantify the effects of burnishing. In all cases, the bearing capacity of the burnished surfaces was improved, as the proportion of core material is increased due to the deformation of the surface peaks. The initial surface state proved to be the most influential parameter on amplitude, spatial, and volumetric parameters. In all cases, a set of optimal vibration-assisted ball burnishing parameters was found for the sake of reproducibility and systematization of the process. Finally, results have been compared to the conventional ball burnishing process, observing that it presents scratch damage on the surfaces that can be prevented through assistance through vibrations.

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Section: Introductionmentioning

confidence: 99%

Topological surface integrity modification of AISI 1038 alloy after vibration-assisted ball burnishing

Jerez-Mesa

Landon

Travieso-Rodríguez

et al. 2018

Surface and Coatings Technology

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“…This result agrees with mathematical model of Hassan et al (1998) for ball burnishing of brass samples based on Equation (2). (Hassan and Al-Bsharat 1996, Hassan 1997, Hassan et al 1998, Hassan and Al-Dhifi 1999, Abrão et al 2014a, 2014b, Sarhan and El-Tayeb 2014 also obtained similar effects of DCR or roller/ball burnishing on roughness and surface quality of metallic alloys and could successfully increase the fatigue life. Smooth surfaces with least roughness have generally a few number of stress concentration points which may cause to retard surface crack initiation and propagation and in turn to improve the fatigue life mainly in LCF regimes, as illustrated in Figures 11-13.…”

Section: Surface Roughnessmentioning

confidence: 82%

Investigation of Deep Cold Rolling Effects on the Bending Fatigue of Brass C38500

Mombeini

Atrian

2018

Lat. Am. j. solids struct.

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In this paper, the effects of deep cold rolling (DCR) process on the bending fatigue behavior of brass C38500 are investigated. Unilateral rotary bending fatigue tests were conducted by an automatic device on the basis of Moore rotary bending instrument. The treatment was done for various rolling depths (rolling forces) and one repeated pass to find the most effective conditions. It was found that rolling depth of 75 µm had the best results and could improve the fatigue life about 20% and 302% for high and low cycle fatigue regimes, respectively. At the end, the results were discussed more using both microscopic examinations and finite element (FE) simulations in ABAQUS.

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“…The problem of the burnishing of the soft materials in the literature has been extensively described for both steel [ 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 , 10 , 11 , 12 , 13 , 14 , 15 , 16 , 17 , 18 , 19 , 20 ] and other materials [ 21 , 22 , 23 , 24 , 25 , 26 , 27 , 28 , 29 , 30 , 31 , 32 , 33 ]. This applied both rolling [ 3 , 4 , 6 ] and sliding [ 2 , 10 , 14 ] burnishing. The majority of these articles [ 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 , 10 , 11 , 12 , 13 , <...>…”

Section: Introductionmentioning

confidence: 99%

Jumping Wave Characteristic during Low Plasticity Burnishing Process

2021

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During the low plasticity burnishing process of soft materials such as carbon steel with a hardness of up to 40 HRC (Rockwell grade) a raised structure of the material known as the Jumping Wave forms in front of the tool roll. This phenomenon significantly disturbs the burnishing process, but is very poorly described in the literature. This article presents studies of this phenomenon on the example of burnished 1.0562 steel. The research concerns the changes in the surface structure of the processed material as well as changes in the structure of the material during this process. The research shows changes in the geometric structure of the surface made in the 3D system and their parametric description. Moreover, the work presents an analysis of the metallographic structure in the tool zone. The research showed occurrence of material slippages in the wave in front of the tool, which creates an additional structure on the surface. These tests make it possible to better understand the process of changes that take place in the surface layer of the processed element in the low plasticity burnishing process.

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The Influence of Deep Rolling on the Surface Integrity of AISI 1060 High Carbon Steel

Cited by 42 publications

References 8 publications

Topological surface integrity modification of AISI 1038 alloy after vibration-assisted ball burnishing

Topological surface integrity modification of AISI 1038 alloy after vibration-assisted ball burnishing

Investigation of Deep Cold Rolling Effects on the Bending Fatigue of Brass C38500

Jumping Wave Characteristic during Low Plasticity Burnishing Process

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