The relationship between the particle size of an inert silica dust, its up‐take from different surfaces and the grooming behaviour of males, gravid females, and fifth and sixth instar nymphs of the German cockroach Blattella germanica (Dictyoptera: Blattellidae) (L.) was investigated. The normal grooming behaviour of gravid females, nymphs and males differed according to sex and age. The gravid females and nymphs exhibited greater grooming activity than the males, especially of the antennae and the legs. Gravid females, nymphs, and adult males exhibited increased grooming activity after exposure to dust in the size range 0.5–63 μm, but there was no significant difference in grooming behaviour from the control when cockroaches were exposed to dust sizes greater than 70 μm. Antennal grooming by males was greater than leg grooming when exposed to all dust sizes, except size particles ranging 4.5–7.5 μm. A dust pick‐up experiment indicated that the average amount of dust transferred to B. germanica is affected by particle size, the porosity of the treated surface, and the sex and age of the cockroaches. Gravid females picked up greater amounts of dust than fifth and sixth instar nymphs, which in turn picked up more dust than males. Silica dust particles (0.5–7.5 μm) were picked up more effectively than larger particle sizes, by all three categories, males, females and fifth and sixth instar nymphs of cockroach on all three test surfaces plastic, ceramic and unpainted plywood. Plywood was the least effective surface for transfer of dust, of all sizes, to males, females and nymphs.