The
aim of this study is to provide a new and high-performance catalytic
system for the cracking process by combining HY-zeolite, Al-hexagonal
mesoporous molecular sieves (HMS) as a new matrix, and montmorillonite
K10 as filler components. The Al-HMS molecular sieve was synthesized
with different Si/Al molar ratios in the range of 2.5–35 and
assembled with various amounts of HY-zeolite and montmorillonite K10
to prepare two- and three-component catalysts. After calcination,
their catalytic activities were investigated in a cracking reaction
of n-hexadecane at 500 °C and atmospheric pressure
as a model reactant. The structure and surface properties of the synthesized
catalysts were characterized by X-ray diffraction, scanning electron
microscopy, Brunauer–Emmett–Teller, temperature-programmed
desorption of NH3, and pyridine-IR techniques. Results
indicated that the desired hybrid catalysts were successfully synthesized
with the micro-mesoporous structures, high surface area, and suitable
pore volume, and their performance was directly related to the strength
of Lewis and Brønsted acid sites as well as the ratio of microporous–mesoporous
structures. The optimized ZAK(35) catalyst (containing 35 wt % NH4Y, 50 wt % K10, 15 wt % Al-HMS(5), and Si/Al molar ratio of
5 in matrix) with proper textural properties, appropriate ratio of
mesopore to microspore structure, suitable thermal stability to about
750 °C, and a higher Brönsted/Lewis acid sites ratio exhibited
an excellent ability in the cracking of n-hexadecane.
In optimum condition over the ZAK(35) catalyst, n-hexadecane conversion of 69% was achieved, and the selectivity values
of gasoline, liquefied petroleum gas, and dry gas were 71, 20, and
4.5%, respectively.