The films formed on ultrahigh purity Mg, Elektron 717 (ZE10A), and AZ31B in water at room temperature were characterized by TEM, XPS, and SIMS. The films consisted primarily of MgO, with surface regions also containing Mg(OH) 2 and MgCO 3 . SIMS suggested H throughout the films and into the underlying metal. Segregation of Zn to the metal/film interface and Al in the film was observed for AZ31B. Similar Zn film segregation was also detected for Elektron 717, along with Nd at the alloy/film interface and nano-size Zn 2 Zr 3 precipitates throughout the film. Implications of these findings on film growth are discussed. Magnesium and its alloys are lightweight structural materials of great interest for reduced vehicle weight and improved fuel efficiency in the automotive industry due to their good strength, low density, amenability to casting, and ease of recycling.1-3 A major drawback, however, is the poor corrosion resistance of Mg under many conditions. 4 Magnesium is considered the most reactive structural material and is susceptible to multiple forms of corrosion; including general dissolution, galvanic coupling, localized corrosion, and stress corrosion cracking. 2,3,5,6 Surface treatments/coatings are needed for many applications which result in increased cost and can be a source of component durability issues.
1The inability of Mg alloys to establish a continuous and fully protective surface film under many exposure conditions is a key factor underlying their susceptibility to corrosive attack. Films formed on Mg alloys under humid air or aqueous corrosion conditions are typically based on mixtures of MgO and Mg(OH) 2 .4,7-12 Although MgO can offer a degree of protection under ambient dry atmospheric corrosion conditions, it can be readily hydrated in the presence of water or water vapor to form Mg(OH) 2 , which offers limited stability and reduced protectiveness. 4 Further, considerations based on Pilling-Bedworth (P-B) ratio have also been invoked for explaining the inability of Mg to establish a fully protective oxide film. 13 Magnesium has a P-B ratio of ∼0.8, which places surface MgO in tension, and can result in a porous, cracked, nonprotective oxide layer. (Typically a P-B ratio of 1-2 is considered a minimum, but not sufficient prerequisite for protective film formation). Corrosion can be further significantly accelerated when aggressive electrolyte species such as chloride are present. 5,14 Alloying has been shown to modify surface film performance; 15 however, a detailed mechanistic understanding of how and why is frequently lacking.Extensive studies based on electrochemical assessment and surface film chemistry depth profiling of Mg alloys have been pursued by techniques such as Auger electron spectroscopy (AES), secondary ion mass spectroscopy (SIMS), X-ray photoelectron spectroscopy (XPS), etc. [16][17][18][19][20][21][22][23] However, what is lacking is a detailed nano/micro structural level picture of the film nature and alloy/film interface regions, particularly with regards to segregation of...