The investigation of the matrix structure of ceramic brick made from carbonaceous mudstone tailings

Stolboushkin, Andrey Yu.; Fomina, O.; Fomin, Alexey

doi:10.1088/1757-899x/124/1/012143

Cited by 7 publications

(6 citation statements)

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“…ных алюмосиликатных огнеупоров с использованием сухарных глин. Углистые глины также нашли применение в получении огнеупоров [10,11]. Сухарные и углистые глины при 1200 о С образуют пористый черепок, что немаловажно при получении легковесных огнеупоров [12].…”

Section: ñûðüåâûå ìàòåðèàëûunclassified

Aluminosilicate lightweight materials based on cracked clay of the Angren field of Uzbekistan

et al. 2019

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Изучена возможность использования сухарной глины Ангренского месторождения для производства легковесных огнеупоров. Определены фазовый состав и свойства исходных сырьевых материалов и композиций на их основе. Показано, что оптимальным сочетанием физико-технических свойств (предел прочности при сжатии 7-10 МПа, кажущаяся плотность 1,1-1,2 г/см 3 ) обладают образцы легковесных огнеупоров на основе сухарной глины, содержащие 20-40 мас. % черной углистой глины с выгорающей добавкой в виде кокса.

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Section: ñûðüåâûå ìàòåðèàëûunclassified

Aluminosilicate lightweight materials based on cracked clay of the Angren field of Uzbekistan

et al. 2019

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“…Ceramic bricks are a durable and relatively inexpensive building material with high architectural and decorative properties [5]. The reserves of the high-quality clay used in factories for the production of ceramic products (bricks, tiles, pipes, tiles) are quickly depleted [6,7]. For sustainable development of the production of ceramic products, it is necessary to look for ways of technological transition to new types of raw materials -low plastic loams, low-melting clays with high impurities, as well as aluminosilicate man-made production wastes [8,9].…”

Section: Introductionmentioning

confidence: 99%

Study of the Properties of Overburdened Rocks From Coal Mining: Overburden – As a Raw Material in the Production of Ceramic Bricks

Vyshar¹

2023

GEOMATE

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With the development of industry, the amount of man-made waste is growing rapidly. It is necessary to develop energy-efficient resource-saving technologies for use in the processing of. Research in past years has proved the possibility of using coal industry wastes as burning and baking additives in the production of ceramic products. The purpose of this work is to review the properties and discuss the options for using overburden as the main raw material in the production of ceramic bricks. Overburden requires a small amount of organic and chemical additives to adjust its technological properties. This research is due to the need to solve environmental, economic and technological problems in the utilization of overburdened rocks from coal mining. The physical and mechanical properties as well as chemical and mineralogical compositions of overburden have been investigated. Due to the heterogeneity and non-wettability of raw materials in water, it is necessary to grind them. The structural-mechanical characteristics and molding properties using highly mineralized carbonaceous rocks as a solid additive and aluminum oxychloride as a liquid additive have been studied. The obtained products with the use of additives have higher indicators: compressive strength 33.6-48.2 MPa, frost resistance 50-100 cycles, and water absorption 7.0-10.8. Thus, the results of the research prove the possibility of producing high-quality ceramic bricks from overburden, which will help to significantly reduce the cost of production, compensate for the lack of high-grade clay raw materials, and improve the environmental situation. Nevertheless, further research and technological developments are needed.

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“…Studies carried out in the United States, Western Europe, Japan, and other countries attest to the possibility and expediency of the production of various ceramic products with the use of technogenic wastes, such as ash, slag, coal-mine overburden, and others [5]. Studies of the past few years demonstrated the possibility of using coal industry wastes as burning and baking additives in the production of ceramic bricks [6,7].…”

Section: Introductionmentioning

confidence: 99%

Strong Structure Formation of Ceramic Composites Based on Coal Mining Overburden Rocks

et al. 2023

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Currently, the amount of man-made waste worldwide is steadily increasing. It is, therefore, necessary to constantly look for effective ways of utilization and recycling. It is also necessary to reduce the use of non-renewable resources and reduce the impact on the environment. The use of coal industry waste is currently quite insignificant, amounting to some 10% of the total volume. The work aimed to study the properties of raw materials and study the processes of structure formation during the forming, drying, and firing of composite ceramic produced using overburden rock and additives. The work’s relevance lies in the need to solve environmental, economic, and technological problems related to the utilization of coal mining waste. Experiments of the past prove the possibility of using the waste coal industry as additives in the production of building materials. The article presents the results of studies of the chemical, mineralogical, and granulometric composition of overburden rock in coal mining. Peculiarities of structure formation during the forming, drying, and firing of ceramic composites based on optimal fractional compositions from coal-mine overburden were revealed. Organic and chemical additives were used for the correction of technological properties and improvement of the quality of finished composite products. The physical and mechanical indices of the obtained composite ceramic samples were determined, the analysis of which revealed that the use of highly mineralized carbonaceous rocks as solid additives provided a 2–2.5-fold increase in the strength of the product, 5.6% reduction in water absorption, and an increase in the product frost resistance by 20–25 cycles. The aluminum oxychloride influence on the physical and mechanical indices of the obtained composite articles was reflected in a reduction in their water absorption from 8.2 to 7.0%, a 10–12% increase in strength in compression, and an increase in freeze–thaw resistance by 30–35 cycles. Research results proved that the composition and properties of coal-mine overburden rock are close to those of conventional clays. With special technological preparation, they can be used for the production of composite ceramic products. This will significantly reduce the cost of bricks, to make up for the shortage of high-grade clay raw materials and improve the environmental situation. Nevertheless, further research into the use of coal-mine overburdens in the composite ceramic material technology is warranted.

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The investigation of the matrix structure of ceramic brick made from carbonaceous mudstone tailings

Cited by 7 publications

References 0 publications

Aluminosilicate lightweight materials based on cracked clay of the Angren field of Uzbekistan

Aluminosilicate lightweight materials based on cracked clay of the Angren field of Uzbekistan

Study of the Properties of Overburdened Rocks From Coal Mining: Overburden – As a Raw Material in the Production of Ceramic Bricks

Strong Structure Formation of Ceramic Composites Based on Coal Mining Overburden Rocks

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