A new thermal battery cathode material, synthetic FeS2, has been developed as an alternative to the naturally occurring pyrite. The discharge behavior, thermal stability, and surface chemistry of the synthetic pyrite were evaluated by single-cell studies, thermogravimetry (TG), and x-ray photoelectron spectroscopy (XPS). Isothermal and nonisothermal TG methods were used to elucidate the kinetics of pyrite decomposition. The controlling mechanism of the decomposition process and the decomposition rate of FeS2 at various temperatures were investigated. Synthetic pyrite undergoes thermal decomposition more slowly than natural pyrite of equivalent particle size. Synthetic FeS2 of high purity and having uniform physical and chemical properties may provide a solution to the problems of nonavailability and variable quality of the presently used natural material.Thermal batteries based on the Li(alloy)/FeS2 electrochemical system have been developed in recent years and successfully employed in numerous weapons systems. The FeS2 cathode material is obtained as beneficiated ore from naturally occurring pyrite deposits or as a by-product flotation concentrate from the processing of base or noble metal ores.It is highly unusual to find a naturally occurring substance used directly as a principal ingredient in a chemical system requiring components with extremely uniform properties. Nevertheless, this material has performed well in a wide variety of new lithium alloy thermal batteries. However, the availability and quality of pyrite have caused persistent problems for thermal battery manufacturers. In recent years, it has been very difficult to obtain the material from domestic sources. Additionally, the quality of the pyrite has varied dramatically among sources and even between lots from the same source. It is axiomatic that the reproducibility of the cathode behavior would be improved by using pyrite of highly uniform physical and chemical properties.A new thermal battery cathode material, synthetic FeS2, has been developed as an alternative to naturally occurring pyrite material. Thus, a domestic source of FeS2 cathode material is now available that is not subject to periodic interruption by national events such as strikes and mine closings. The availability of pure synthetic pyrite with highly uniform physical and chemical properties also presents significant advantages in the reliability and cost of thermal batteries. The composition, thermal stability, surface chemistry, and electrochemical discharge behavior of the new synthetic material and natural pyrite were evaluated by thermogravimetry (TG), x-ray photoelectron spectroscopy (XPS), and single-cell and battery discharge studies. The TG analysis method was used to monitor the extent of sulfidation and to determine the final product composition. The controlling mechanism of FeS2 decomposition was determined by isothermal TG. Both isothermal and nonisothermal TG methods were used to de-* Electrochemical Society Active Member.termine the decomposition kinetics...