The activity and selectivity of ruthenium
catalysts supported on
various activated carbons have been investigated in the epoxidation
of limonene using molecular oxygen, the greenest oxidizing agent,
under solvent/reductant- and initiator-free reaction conditions. The
catalysts were prepared via different methods including impregnation,
sol immobilization, and cation exchange. Supported Ru catalysts with
a metal particle size ranging from 1.8 to 21 nm were obtained. The
catalyst prepared by cation exchange using Darco G60, with the highest
mesopore surface area and pore volume and the lowest Ru particle size
(1.8 nm), was found to give the best combination of limonene conversion
of 35% and higher selectivity for epoxidation products (S
epox) of 57% at 80 °C and 3 bar oxygen pressure,
compared to the total selectivity of 25.5% for allylic oxidation products
(S
allyl). Other activated carbon supports,
e.g., Darco MRX, Norit RB4C, and Norit RX3, were found to yield less
effective catalysts. In addition, the sol immobilization method led
to the highest conversion of limonene (40.4%) but with a lower total
selectivity toward epoxidation products (S
epox) of 36.8% and that toward allylic oxidation products (S
allyl) of 33.6%. The textural parameters of carbon-supported
Ru catalysts were determined by BET, TEM, SEM, TPR, and CO chemisorption.
Highly dispersed Ru particles were found to promote the formation
of limonene epoxides via the reaction of limonene hydroperoxide with
limonene instead of hydroperoxide decomposition to allylic radicals.
Finally, the appropriate reaction conditions to maximize the selectivity
of the epoxides and the reusability of the catalyst were established.