Purpose -The purpose of this paper is to report the influence of the peak laser power on laser micro sintering 4-m nickel powder using Q-switched 1064-nm Nd:YAG laser. Design/methodology/approach -Experimental study has been performed. Nickel powder with grain size of 4 m has been utilized. A Q-switching duration of 20-25 s and rate of 20-40 kHz have been used. Findings -The peak power intensity is so high that the metal particles and molten pool are blown away, leading to laser micro sintering not being successfully proceeded. The scanning line obtained by continuous-wave (CW) laser looks like a rod owing to balling effect. Using a suitable peak power intensity, a good-shaped sintering line can be obtained because the plasma can protect the molten metal from oxidation, and improve the wettability of the system. In addition, the plasma flattening effect may also contribute to the form of the good-shaped sintering line in pulsed laser sintering regime. Originality/value -The role of plasma induced by pulsed laser with high peak power intensity has been found during pulsed laser sintering under an ambient environment.