The non-hydrostatic response of polymer melts as a pressure medium in sheet metal forming

Tekkaya, A. Erman; Hussain, Muhammad Masood; Witulski, J.

doi:10.1007/s11740-012-0392-8

Cited by 15 publications

(2 citation statements)

References 8 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Thanks to this improvement, granted by the presence of iron beads within the fluid, the leakage in the flange was reduced resulting in an increase in sheet formability. Concerning innovative pressure media, Tekkaya et al [ 17 ] applied polymer melts (PPH‐11012 and PPH‐3060) in a hybrid molding–forming of AA‐5754 sheets. In their research, the molten polymer played the role of carrying medium to enhance sheet metal formability and, according to the results, the drawing depth is influenced by both the injection rate and temperature of the polymeric medium.…”

Section: Introductionmentioning

confidence: 99%

On Improving Sheet Metal Formability in Hydrodynamic Deep Drawing Process through a Solid‐Oil‐Type Mineral Grease Pressure Medium

Modanloo,

Akhoundi,

Lee

et al. 2023

steel research int.

View full text Add to dashboard Cite

In this research, the improvement in sheet metal formability obtained through the utilization of a mineral grease in solid oil type (SMG) pressure medium in the hydrodynamic deep drawing process assisted by radial pressure (HDDRP) was investigated by experiments and finite element method (FEM) simulations on flat‐bottom cups realized with pure copper and DIN 1.0338 steel. To determine the process parameters ranges, a FEM model was developed in ABAQUS/Explicit and validated against experimental results. Afterward, experiments were carried out using two pressure mediums with different viscosities, id est water, and SMG. Considering the results relevant for both sheet materials, the SMG medium allowed an average reduction of the sheet metal thinning of 15% and 10% on the corner edges while also granting a negligible thickness variation on the cup walls. On the other hand, the higher viscosity of the SMG, in comparison to the water medium, also resulted in an average 16% increase in the forming force when compared to the water pressure medium.This article is protected by copyright. All rights reserved.

show abstract

Section: Introductionmentioning

confidence: 99%

On Improving Sheet Metal Formability in Hydrodynamic Deep Drawing Process through a Solid‐Oil‐Type Mineral Grease Pressure Medium

Modanloo,

Akhoundi,

Lee

et al. 2023

steel research int.

View full text Add to dashboard Cite

show abstract

“…Initially, it was developed for deforming sheets under viscous pressure [4,7] and then it was converted to a macro composite manufacturing method by some additional processes before injection forming, for improving the adhesion between polymer and metal [8][9][10]. In this paper, polymer injection forming is presented.…”

Section: Introductionmentioning

confidence: 99%

A Novel Method for Manufacturing Polymer/Metal Hybrid Structures

Altan

Yavuz

2016

Acta Phys. Pol. A

View full text Add to dashboard Cite

In this study, a method for manufacturing polymer/metal hybrid structure is presented in which traditional plastic injection machine was converted to plastic injection forming (PIF). In this method, deforming of the metal and adhering the metal to the polymer is done in one step. In the experimental study, a special mold within rectangular cavity was used during PIF process. Aluminum plates of different thicknesses were used as the metal parts of the structure. The injected polymers were pure polystyrene and elastomer-added polystyrene. The deformability of the Al plates was examined under different injection pressures. In order to provide adhesion between metal and polymer, an adhesive of elastomeric nature was applied on the metal plate prior to injection molding. Bending test was applied to determine the flexural strength and maximum deflection of the polymer/metal hybrid structures. The obtained results were satisfactorily acceptable in improving the method for designing and manufacturing polymer/metal hybrid structures in one step.

show abstract

Integration Concept of Injection, Forming and Foaming: A Practical Approach to Manufacture Hybrid Structures

Farahani

Pradeep

Pilla

2020

Advances in Polymer Processing 2020

View full text Add to dashboard Cite

The non-hydrostatic response of polymer melts as a pressure medium in sheet metal forming

Cited by 15 publications

References 8 publications

On Improving Sheet Metal Formability in Hydrodynamic Deep Drawing Process through a Solid‐Oil‐Type Mineral Grease Pressure Medium

On Improving Sheet Metal Formability in Hydrodynamic Deep Drawing Process through a Solid‐Oil‐Type Mineral Grease Pressure Medium

A Novel Method for Manufacturing Polymer/Metal Hybrid Structures

Integration Concept of Injection, Forming and Foaming: A Practical Approach to Manufacture Hybrid Structures

Contact Info

Product

Resources

About