The growth of brittle intermetallic compounds (IMCs)
generated
between a solder and a substrate is crucial for the reliability of
solder joints. Therefore, it is necessary to control the growth of
IMCs at the interface. Herein, we propose a strategy with the nickel
nanoparticle/carbon (Ni&C) films as an interlayer to improve the
stability of the solder joint. After adding the interface with the
Ni&C film and reflowing for 450 s, the growth of IMCs decreased
by 41.05%. After reflowing for 450 and 2100 s, the grain size in the
300 s-Ni&C/Cu substrate decreased by 14.34 and 20.50%, respectively,
compared with the pure Cu substrate. Furthermore, the Ni&C film
changes the microstructure of the interface and the diffusion pattern
of elements, thus reducing the number of Kirkendall voids. As the
reflow time increases, the scalloped IMCs are transformed to be prismatic,
which can be well explained by the Gibbs–Thomson effect. The
synergistic effect between Ni and carbon in Ni&C can jointly control
the interface reaction and the growth of IMCs, with the Ni&C film
acting as an inert barrier to inhibit the growth of IMCs.