The Performance of a Wear Resistance Cladding Layer on a Mild Steel Plate by Electric Resistance Welding

Lee, J. W.; Nishio, K.; Katoh, Mitsuaki; Yamaguchi, Tomiko; Mishima, Kota

doi:10.1007/bf03266493

Cited by 7 publications

(4 citation statements)

References 2 publications

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“…Therefore, RSEW method could be used as a surface treatment technology for aluminum alloys. In fact, we have proved that the wear resistance cladding layer was easily coated on the surface of SPCC by this method in our previous study [5].…”

Section: Introductionmentioning

confidence: 92%

Microstructure and Wear Behavior of Cermet/Iron Alloy Cladding Layers on A6061 Alloy Coated by Resistance Seam Welding Method

Wang

Yamaguchi

Nishio

2015

Acta Metall. Sin. (Engl. Lett.)

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Cermet/iron alloy cladding layers were coated on the surface of Al-Mg-Si alloy (A6061) plates by resistance seam welding method with tungsten carbide (WC) and high-carbon iron alloy (SHA) powders. The cladding layer consisted of WC reinforcement, SHA binder, A6061 and FeAl 3 . The effect of WC ratio (30 wt%, 50 wt% and 70 wt%) on the microstructure and wear behavior of the cladding layers was investigated in detail. Abrasive wear test was performed under two kinds of load condition by using a rubber wheel apparatus to evaluate wear resistance. The results showed that the wear resistance of the cladding layer was improved by 3.5-5 times than that of the substrate. At lower load, the wear resistances of the samples 30% and 70% WC were nearly the same, which suggested that FeAl 3 played an important role in improvement of the wear resistance instead of WC. While at higher load, the amount of WC determined the wear resistance of the cladding layer. Furthermore, wear behavior of these cladding layers was explained with reference to the observed microstructure of the worn surface.

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Section: Introductionmentioning

confidence: 92%

Microstructure and Wear Behavior of Cermet/Iron Alloy Cladding Layers on A6061 Alloy Coated by Resistance Seam Welding Method

Wang

Yamaguchi

Nishio

2015

Acta Metall. Sin. (Engl. Lett.)

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“…Another new popular technique, namely, laser direct metal deposition (LDMD) is an additive technique based upon the mechanism of fusing metallic powders delivered by either a lateral or coaxial nozzle to a base metal or substrate to build three-dimensional objects directly from a computer aided design (CAD) model. Applications of the laser direct metal deposition process have been found in the aerospace and automotive industries for repair and tooling [27].…”

Section: IImentioning

confidence: 99%

“…electric resistance welding [18], shielded metal arc welding (SMAW), submerge arc welding (SAW) [19], overlay welding, electroslag welding (ESW), gas tungsten arc welding (GTAW) [20], flux cored arc welding (FCAW) [21], gas metal arc welding (GMAW), laser beam welding (LBW), oxyacetylene welding process, powder welding by laser [11], pulsed gas metal arc welding process (GMAW-P), tubular core covered electrodes, plasma process (Hot-wire), submerged arc welding process (SAW) (submerged arc strip cladding and strip ESW surfacing), electroslag cladding, friction cladding, laser engineering net shaping (LENS), etc. Cladding by explosive welding uses an explosive detonation as the energy source to produce a bond between metal components.…”

Section: IImentioning

confidence: 99%

“…In submerged arc welding, surfacing (i.e. cladding) was performed by using strip electrodes [27,30], when multilayer vessels could be fabricated by cladding with gas shielded welding processes [31]. Another process called plasma transferred arc welding was used to produce strong cladding of stainless steel over carbon steel with low dilution by selecting proper parameters [32].…”

Section: IIImentioning

confidence: 99%

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A Review on Cladding Process to Improve Metal Properties

Sharma¹

2018

IJRASET

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Cladding on a surface may refer two main functions; one is to improve surface dependent properties like resistance to wear under abrasion, erosion and corrosion, and the other is to enhance the bulk dependent properties like hardness, strength, etc. that is known as hard facing. Clad components are expected to have capabilities of serving its specific function in a hostile environment for a sufficiently long time economically. For this, there is increasing demand of clad components in various industries like chemical, naval, mining, agriculture, power generation, etc. On the other hand, tool manufacturers use cladding techniques more and more in producing tools like rollers, dies, jaws, etc. which should possess high hardness and large compressive strength. Cladding through welding is one popular and versatile method. In this paper, various methods, especially, different welding techniques, used for depositing a layer to cover a surface, and in particular, cladding, are discussed mentioning their applications. Various characteristics of clad components are reviewed with reference to parametric optimization, microstructure and corrosion resistance properties.

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