Ionic polymer metal composites (IPMCs), a new kind of electro-active polymer, can be used for micro robotic actuators, artificial muscles and dynamic sensors. However, IPMC actuators have the major drawbacks of a low generative blocking force and dependence on a humid environment, which limit their further application. Multiple process parameters for the fabrication of IPMCs were optimized to produce a maximum blocking force; the parameters included reducing agent concentration, platinum salt concentration in the initial compositing process, and tetraethyl orthosilicate (TEOS) content. An orthogonal array method was designed and a series of fabrication experiments were carried out to identify the optimum process parameters. The results show that the platinum salt concentration in the initial compositing process plays the most significant role in improving the blocking force of IPMCs, the TEOS content plays an important role, and the reducing agent concentration has no apparent effect on the blocking force. In the optimized conditions, the IPMC actuator exhibited maximum blocking force of 50 mN, and the corresponding displacement was 14 mm. Compared with normal conditions, the blocking force improved 2.4-fold without sacrificing the displacement, and the effective air-operating life was prolonged 5.8-fold for the blocking force and 5-fold for the displacement. This study lays a solid foundation for further applications of IPMCs. Actuation technology is an important symbol of the progress of mechanical systems. The actuator was developed for the steam engine, then internal combustion engines, and now for electromotors, making mechanical systems increasingly more flexible, with higher energy utilization and convenience [1]. New high-performance actuator materials that are capable of converting electrical energy to mechanical energy are needed for a wide range of demanding applications, such as micro-electromechanical systems (MEMS), micro air vehicles and disk drives [2]. Many studies focus on materials based on the piezoelectric effect and the cholesteric-nematic transition [3]. However, because of the high driving voltage, relatively small stroke, low frequency and large energy consumption, these materials may not satisfy the needs of microrobots and MEMS for high flexibility, redundancy rate and load/weight ratio. Thus the artificial muscle with low driving voltage and large deformation has experienced rapid growth in academic interest and industrial application [4,5]. Since Oguro's group reported bending behavior in an applied electric field for the first time in 1992 [1], ionic polymer metal composites (IPMCs), also termed "artificial muscle", are considered to be one of the most promising EAPs (electroactive polymers), and have experienced rapid growth in academic interest and industrial application. An IPMC is composed of a perfluorinated ion exchange membrane (with ion exchange capacity ~0.95 mmol H + /g poly-