In industrial applications such as hydraulic water fracking,
polymers
are added at dilute concentrations to the flow causing significant
drag reduction (DR) and leading to a massive reduction to pump energy
cost. In recent years, an alternative approach that is based on rotational
flow has shown capabilities of measuring DR based purely on rheological
testing. Nonetheless, there are some limiting assumptions in this
approach that can lead to inaccurate interpretation of the data, especially
for non-Newtonian polymer solutions, where the Reynolds number (Re) is evaluated at the infinite-shear or solvent viscosities.
However, it is well known that the apparent viscosity of the polymer
solutions is higher than that of a solvent at a stable region and
lower than infinite shear viscosity at an unstable one. In this study,
we propose a theoretical form of the DR expression that is based on
the Re, which is estimated at the apparent local
viscosity measure. The work establishes a promising approach for screening
DR agents using rheological measurements. Moreover, the study presents
new theoretical findings and analyses for estimating DR and extrapolating
the results to high Re. Two polymer solutions of
xanthan gum (XG) and partially hydrolyzed polyacrylamide (HPAM) in
distilled water are tested at concentrations between 5 and 150 ppm
using a concentric double-gap cylinder. The proposed approach is found
to be more consistent with the theory of linear flow (i.e., flow loop),
where the DR in the stable region is found to be identically zero.
The transition from stable to unstable regions is also consistent
with the existing linear flow theory. This enhances the role of rheological
testing for DR measurements and DR agent screening, which provides
a platform for the application of simple and cost-effective rheometry
in the DR industry.