A new
method combined solvent swelling with an in-situ catalytic
effect of metal ions was developed and introduced in coal pyrolysis
to increase the coal conversion and the tar yield as well as to improve
the quality of the tar products. Low-rank coal of Shendong coal from
China was used to investigate the effect of demineralization, swelling,
and in-situ catalysis on pyrolysis reactivity and kinetic characteristics,
yield distribution of products, and the tar composition. The experiments
were performed using a thermogravimetric analyzer/Fourier transform
infrared spectrometer (TG-FTIR), pyrolysis-gas chromatography/mass
spectrometry (Py-GC/MS), and a fixed-bed reactor to examine the pyrolysis
behavior of raw coal, demineralized coal, methanol swelling demineralized
coal, and methanol swelling with metal ions (Ca2+, Cu2+, and Co2+) in-situ-impregnated coal, respectively.
The results showed that coal conversion could be promoted by pretreatment
of solvent swelling and in-situ-impregnated Cu2+ and Co2+ ions, respectively. The gas evolution results of FTIR indicated
that the in-situ loading of Cu2+ and Co2+ ions
had a catalytic effect on the evolution of CO2, CH4, and aromatics of the swollen coal. The tar yield of demineralized
coal was improved by the methanol-swelling pretreatment. With the
in-situ loading of Cu2+ and Co2+ ions, the tar
yield of swelling coal further increased by 16.80% and 28.75%. The
composition of tar analyzed by Py-GC/MS indicated that methanol swelling
increased the relative content of the acidic compounds and also had
a positive effect on the yields of PCX (phenol, cresol, xylenol).
The in-situ loading of metal ions increased the relative content of
the aromatic compounds but had a different effect on the formation
of BTXN (benzene, toluene, xylene, and naphthalene). The Cu2+ and Co2+ ions had a catalytic effect on phenols decomposition
during coal pyrolysis, resulting in a decrease of the relative content
of the acidic compounds dramatically. The kinetic results showed that
the in-situ impregnation of Ca2+, Cu2+, and
Co2+ ions into the swollen coal could result in a decrease
of the activation energy and pre-exponential factor at the corresponding
temperature range of the first and the second prolysis stage. In addition,
a possible mechanism on in-situ catalytic pyrolysis of swelling coal
was discussed and proposed based on the evolution and composition
of the evolved species investigated during pyrolysis. The impregnation
of the metal ions may catalyze the primary reactions and secondary
reactions during coal pyrolysis.