The Role of Thin-Film Vacuum-Plasma Coatings and Their Influence on the Efficiency of Ceramic Cutting Inserts

Волосова, М. А.; Grigoriev, Sergey N.; Metel, Alexander; Shein, Alexander

doi:10.3390/coatings8080287

Cited by 66 publications

(39 citation statements)

References 49 publications

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“…In this work, to obtain information about the average contact temperature during cutting with a sufficiently high accuracy, simplicity and reliability, according to the recommendations of [2,[10][11][12][13], the natural thermocouple method was used, a schematic diagram of which for turning operations is shown in Fig. 3.…”

Section: Methodsmentioning

confidence: 99%

Modeling of Thermophysical Phenomena When Cutting with Coated Tools

2021

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The results of computer simulation of thermophysical phenomena in the contact zone during blade cutting of metals with multi-layer composite wear-resistant coatings that ensure the adaptability of the cutting wedge to friction conditions are presented. On-site experimental studies of the cutting temperature during turning with various coatings, structural-phase analysis of the surface layer of the cutting tool to explain the mechanism of formation of secondary structures with a shielding effect – the effect of selforganization.

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Section: Methodsmentioning

confidence: 99%

Modeling of Thermophysical Phenomena When Cutting with Coated Tools

2021

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“…Many protective coatings against wear and corrosion which may be applied for cutting tools are not considered here due to the huge variety of their types and infinite number of specific tasks; however, some general principles and tendencies were discussed, while more information is available in specialised papers and reviews [7,155,[207][208][209][210][211]. Although chemical vapour deposition and physical vapour deposition are the two main methods of protective coating fabrication, it is suggested to look deeply into thematic papers and reviews to learn about different techniques [212,213] or find details on deposition methods in research papers concerned with specific materials and structures.…”

Section: Thermal Barrier Coatingsmentioning

confidence: 99%

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

et al. 2020

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A variety of cutting tool materials are used for the contact mode mechanical machining of components under extreme conditions of stress, temperature and/or corrosion, including operations such as drilling, milling turning and so on. These demanding conditions impose a seriously high strain rate (an order of magnitude higher than forming), and this limits the useful life of cutting tools, especially single-point cutting tools. Tungsten carbide is the most popularly used cutting tool material, and unfortunately its main ingredients of W and Co are at high risk in terms of material supply and are listed among critical raw materials (CRMs) for EU, for which sustainable use should be addressed. This paper highlights the evolution and the trend of use of CRMs) in cutting tools for mechanical machining through a timely review. The focus of this review and its motivation was driven by the four following themes: (i) the discussion of newly emerging hybrid machining processes offering performance enhancements and longevity in terms of tool life (laser and cryogenic incorporation); (ii) the development and synthesis of new CRM substitutes to minimise the use of tungsten; (iii) the improvement of the recycling of worn tools; and (iv) the accelerated use of modelling and simulation to design long-lasting tools in the Industry-4.0 framework, circular economy and cyber secure manufacturing. It may be noted that the scope of this paper is not to represent a completely exhaustive document concerning cutting tools for mechanical processing, but to raise awareness and pave the way for innovative thinking on the use of critical materials in mechanical processing tools with the aim of developing smart, timely control strategies and mitigation measures to suppress the use of CRMs.

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“…The scope of their applications is extensive but has one distinction-products of ceramic and hard alloys are used in extreme operating conditions under heat and ultimate loads. In this condition, no other material can provide the necessary performance, heat and wear resistance [4,5].…”

Section: Introductionmentioning

confidence: 99%

On Electrical Discharge Machining of Non-Conductive Ceramics: A Review

et al. 2019

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The inability of ceramic and nanoceramic processing without expensive diamond tools and with a high-material-removal rate hampers the scope of its potential applications and does not allow humanity to make a full shift to the sixth technological paradigm associated with Kuhn scientific revolutions and Kondratieff's waves and restrains the growth of the economy. The authors completed a review on the research state of ceramic and nanoceramic processing by electrical discharge machining, which is possibly solved by two principal approaches associated with the usage of standard commercially available machine tools. The first approach is related to the introduction of expensive secondary phase; the second approach proposes initiate processing by adding auxiliary electrodes in the form of coating, suspension, aerosol, or 3D-printed layer based on the components of silver, copper, or graphite in combination with an improved dielectric oil environment by introducing graphite or carbon nanoparticles, which is hugely relevant today.Technologies 2019, 7, 55 2 of 16 of cutting tools limits the resulting geometry of the product. Other machining methods such as vibroacoustic machining, laser and electron beam scribing, selective laser sintering with a binder, find their specific place in the processing of ceramics. However, they do not allow the receiving of all geometrically possible shapes of the product without losses on the operational parameters of ceramics [16][17][18].One of the most popular methods for the production of parts, regardless of their hardness, is electrical discharge machining (EDM). However, it requires the material to be conductive [19][20][21]. The process of electrical erosion of the material consists of initiating electric pulses in the interelectrode gap, in the breakdown of the dielectric medium in the gap, in establishing a discharge channel, where the temperature reaches more than 10,000 • C (low-temperature plasma). Due to such temperatures, the material is ablated, the drops of cooled material as eroded debris are washed away by the flow of the dielectric medium, and the electrodes again approach to resume the cycle. Thus, a unique crater-like topology on the surface of the workpiece is created [22][23][24][25].The inability of ceramics and nanoceramics to conduct current hampers the scope of its potential applications and restrains the growth of the progress and the switch to the next technological paradigm that most of the scientists associate with the term "nano" [26][27][28][29][30][31][32].Thus, it can be concluded that the study and development of a method for electrical discharge machining of non-conductive ceramics and nanoceramics are incredibly relevant today.The authors propose to apply the dialectical approach of cognition as a scientific approach to solve the formulated scientific problem. The dialectical approach includes the systematization and updating of existing knowledge and new data about the object of research.

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The Role of Thin-Film Vacuum-Plasma Coatings and Their Influence on the Efficiency of Ceramic Cutting Inserts

Cited by 66 publications

References 49 publications

Modeling of Thermophysical Phenomena When Cutting with Coated Tools

Modeling of Thermophysical Phenomena When Cutting with Coated Tools

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

On Electrical Discharge Machining of Non-Conductive Ceramics: A Review

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