This
paper reports the selective separation of zinc over iron from
spent pickling wastes or effluents using two different membrane-based
solvent extraction process configurations, Nondispersive solvent extraction
(NDSX) and emulsion pertraction technology (EPT). The process aims
to obtain a highly concentrated zinc solution with a negligible content
of iron to allow for Zn electrowinning. The effect of the following
process variables on the kinetics and selectivity of zinc separation
has been evaluated: (i) process configuration NDSX and EPT, (ii) extractant
concentration, tributylphosphate (TBP) in the range of 20–100%
v/v and (iii) stripping phase/feed phase volume ratio in the range V
s/V
a 0.2–2.
The transport of iron, chloride and free acid has been also monitored
to gain insight into the separation fundamentals. EPT configuration
overcame NDSX in terms of zinc and iron separation kinetics, although
separation selectivity (at 30 min) was higher for NDSX configuration,
αZn/Fe = 22, compared to EPT process αZn/Fe = 15. The optimum TBP content in the extractant phase
was found to be 50% v/v. A further increase did not improve the Zn
recovery kinetics and reduced the Zn/Fe selectivity. The increase
of the V
s/V
a ratio improved the process efficacy in terms of kinetics and zinc
recovery.