One
of the significant drawbacks of polymer toughening is the trade-off
between improved toughness and reduced rigidity. Based on our previous
research (Li et al. Polymer, 2020, 191, 122237), to produce rubber particle-toed polymer composites
with high impact and low rigidity loss, it is best to have a high
modulus for the core and a low modulus for the shell. The question
is whether we can construct high-impact polymer composites while maintaining
or increasing their rigidity by increasing the core modulus. Here,
SiO2/POE core–shell particles are used to toughen
the polymer composites. According to theoretical analysis, the modulus
of the composites can be much higher than that of the polymer matrix.
Additionally, the rigidity of the PP composites is greatly influenced
by the composition of the core (SiO2) and shell (POE) materials,
as well as the amount of SiO2/POE core–shell particles.
Experimentally, a PP composite with a high impact and high rigidity
is successfully fabricated. The notched impact strength is 44.6 kJ/m2, and the flexural modulus is 1644 MPa, consistent with the
theoretical calculations. To the best of our knowledge, this is the
highest-performing PP composite with excellent impact strength and
rigidity.