Revealing the molecular mechanism and determining the
length scale
of the rate-limiting ordering process have been a challenge in the
field of polymer crystallization. Previously, we proposed a theory
to determine the size of critical nuclei in single-component crystals
from the variation of nucleation kinetics with different dilution
ratios. Here, we further extend this theory to polylactide (PLA) stereocomplex
crystals (SCs) consisting of poly(l-lactide) and poly(d-lactide). By diluting only l-lactide units or both l-lactide and d-lactide units via random copolymerization,
the number of l-lactide units and that of two types of units
in a critical secondary nucleus were obtained. The results show that
a critical secondary nucleus of an SC bulk crystal consists of 22–27 l-lactide units and the same number of d-lactide units
when crystallized from melt at temperatures ranging from 140 to 170
°C. These repeating units form two poly(l-lactide) stems
and two poly(d-lactide) stems. The four stems in a secondary
nucleus of SC are chosen from approximately three to four chains.
According to the number of chains, at most one-third of PLA chains
has once adjacent re-entry folding in the secondary nuclei of SC crystallized
from melt. These results provide rich information on the ordering
process during the melt crystallization of SC crystals and are beneficial
for understanding the crystallization mechanism.