Abstract:To control the process parameter settings and to visually inspect the process quality, a monitoring system for the sintering process was designed. The monitoring of the sintering process is based on measurements of the maximum surface temperature and the temperature distribution at the sintering zone by the spectral ratio method. Software and hardware for adaptive process control of powder solids SLS were developed.
“…A system that could detect such flaws during the build up of a part would, in the first step, allow for very tight quality control of the parts as every layer of the build could be checked for flaws and, additionally, in the future might also give the opportunity to use "repair" strategies already during the build up of parts to heal out flaws. In the area of laser based rapid prototyping/ manufacturing systems the use of in situ process observation has been investigated by several groups (Kruth et al, 2007;Doubenskaia et al, 2010;Chivel and Smurov, 2007). The approach in laser-based systems usually is to investigate the meltpool shape and temperature directly through a coaxially mounted observation system.…”
Purpose -The purpose of this paper is to investigate the possibility of in situ flaw detection for powder bed, beam-based additive manufacturing processes using a thermal imaging system. Design/methodology/approach -The authors compare infrared images (IR) which were taken during the generation of Ti-6Al-4V parts in a selective electron beam melting system (SEBM) with metallographic images taken from destructive material investigation. Findings -A good match is found between the IR images and the material flaws detected by metallographic techniques. Research limitations/implications -First results are presented here, mechanisms of flaw formation and transfer between build layers are not addressed in detail. Originality/value -This work has important implications for quality assurance in SEBM and rapid manufacturing in general.
“…A system that could detect such flaws during the build up of a part would, in the first step, allow for very tight quality control of the parts as every layer of the build could be checked for flaws and, additionally, in the future might also give the opportunity to use "repair" strategies already during the build up of parts to heal out flaws. In the area of laser based rapid prototyping/ manufacturing systems the use of in situ process observation has been investigated by several groups (Kruth et al, 2007;Doubenskaia et al, 2010;Chivel and Smurov, 2007). The approach in laser-based systems usually is to investigate the meltpool shape and temperature directly through a coaxially mounted observation system.…”
Purpose -The purpose of this paper is to investigate the possibility of in situ flaw detection for powder bed, beam-based additive manufacturing processes using a thermal imaging system. Design/methodology/approach -The authors compare infrared images (IR) which were taken during the generation of Ti-6Al-4V parts in a selective electron beam melting system (SEBM) with metallographic images taken from destructive material investigation. Findings -A good match is found between the IR images and the material flaws detected by metallographic techniques. Research limitations/implications -First results are presented here, mechanisms of flaw formation and transfer between build layers are not addressed in detail. Originality/value -This work has important implications for quality assurance in SEBM and rapid manufacturing in general.
“…te r ia l Publications[38,46,[56][57][58][59][60]63,66,[70][71][72]74,76,87,88,91,113,118,119,137,148,154,[172][173][174]176,177] [29,45,60,62,80,81,84,89,99,[107][108][109]118,120,131,132,141,149,154,155,184] [24,25,27,…”
There is consensus among both the research and industrial communities, and even the general public, that additive manufacturing (AM) processes capable o f processing metal lic materials are a set o f game changing technologies that offer unique capabilities with tremendous application potential that cannot be matched by traditional manufacturing technologies. Unfortunately, with all what AM has to offer, the quality and repeatability o f metal parts still hamper significantly their widespread as viable manufacturing proc esses. This is particularly true in industrial sectors with stringent requirements on part quality such as the aerospace and healthcare sectors. One approach to overcome this challenge that has recently been receiving increasing attention is process monitoring and real-time process control to enhance part quality and repeatability. This has been addressed by numerous research efforts in the past decade and continues to be identified as a high priority research goal. In this review paper, we fill an important gap in the liter ature represented by the absence o f one single source that comprehensively describes what has been achieved and provides insight on what still needs to be achieved in the field o f process monitoring and control fo r metal-based AM processes.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.