It is of some interest to predict the amount of fluid entrained when a rod or wire is withdrawn vertically from a bath of liquid.Both experimental and theoretical results, for example, were presented by White and Tallmadge (1967); however, although the agreement between the two is quite satisfactory, the theory is nevertheless mistaken and unnecessarily complicated.The similar, but distinctly easier, problem of entrainment on a vertically withdrawn flat plate was considered by Wilson (1982). There it was shown that difficulties encountered in previous theories were caused by irrational methods of approximation, and a correct analysis was given which is asymptotically valid in the limit of small capillary number Cu = pU/y. If Ca is not small the viscous stresses normal to the free surface cannot be neglected and there appears to be no possibility of a theoretical treatment. Both the earlier theories and the new theory (which does not differ numerically from them to any great extent) agreed with experiment for values of Cu of order unity, but this appears to be no more than a fortunate chance.The purpose of the present paper is to present a similar theory for the coating of cylinders and wires. This is complicated by the presence of an additional parameter, the wire radius, but is generally similar. As before it is asymptotically valid for small Cu. The formula for the coating thickness contains an expression for the height to which the hydrostatic meniscus would rise on the (stationary) cylinder, for which no analytical expression of general validity can be found. However, an accurate numerical solution is available (Hildebrand et al, 1970); if this is used, the present formula holds good for almost all cylinder radii.
AnalysisTo keep the exposition simple and readable the derivation will be supported by plausible arguments rather than the immense formal calculations which would be necessary for full rigor. Much of the detail has been presented elsewhere in connection with the plane drag-out problem (Wilson, 1982).Cylindrical polar coordinates are chosen as indicated in Figure 1, with Oz directed downwards. The flow is described by the equations of lubrication theory, which are is an ordinary differential equation fGr'the film thickness h ( z ) and the crucial step in the solution is the correct matching to the horizontal free surface of the liquid bath. Note that for small Cu, Eq. 5 remains valid in the meniscus even though the free surface turns through a right angle. This is because the terms which lubrication theory fails to estimate correctly in the meniscus are neglected there anyway, on order-ofmagnitude grounds. The main balance is between surface tension and gravity forces which are correctly estimated. In this respect, the present problem may be distinguished from the flow a t the exit from a nip, considered by (for example) Ruschak (1982) and Williamson (1972); in this case, gravity is ignored and the meniscus represents a balance between surface tension and viscous forces.The matching is done best u...