Thorium is most commonly precipitated as oxalate, because of the high efficiency regardless of precipitation conditions. Thorium oxalate readily decomposes into fine-grained ThO2 during heating, but keeps the macrostructure of the oxalate platelets. To assess the effects of precipitate macrostructure on the sintering behavior, different platelet morphologies were prepared and sintered. There are two factors which influence the sintering: the presence of holes within the platelets and the size of the platelets. Small platelets or precipitates with holes generally sinter to thorium dioxide pellets of a higher density and smaller grain size. I. Introduction Thorium dioxide is a candidate fuel for several types of nuclear reactors. Hania and Klaassen [1] extensively reviewed the preparation, properties and use of thorium oxide as a nuclear fuel. The production process, however, still needs to be further developed to meet high industrial efficiency and standards. ThO2 is a refractory ceramic with the highest oxide melting point reported for binary oxides at 3665±70 K [2] or 3624±86 K [3]. As such, the temperature needed to efficiently sinter ThO2 to closed porosity (desired densities of ≥ 95%) often exceed the 1700-1750 °C achievable in commercial highvolume continuous furnaces. One may expect to improve sinterability by introducing defects on the cation or anion lattice. At elevated temperatures (T > 2000 K), a narrow non-stoichiometry domain develops under highly reducing atmospheres [4, 5]. Electrical conductivity measurements indicated that deviation of stoichiometry starts already at 1673 K [6]. Alternatively, sintering-enhancement can be achieved by suitable dopants that induce anion or cation lattice defects. Previous reports have shown that the addition of divalent M 2+ (Ca, Mg) [7], trivalent M 3+ (Y, Al) [8-11], or pentavalent M 5+ (V, Nb, Ta) [12] cations to ThO2 can increase the sinterability significantly. In mixed oxides (Th1−yUy)O2+x and (Th1−yPuy)O2-x deviations from stoichiometry readily occur as the substituting cations, U and Pu are also in valence states other than (IV). [13, 14]. The formation of defects on anion or cation sites in the fluorite crystal structure of ThO2promotes the diffusion of the sintering-limiting cation. This diffusion rate is a function of the square of the deviation from stoichiometry (x) in fluorite UO2±x [15] and in fluorite ThO2±x. In ThO2 without additives, this deviation is determined by the presence of impurities and the oxygen potential in the sintering atmosphere. Thus, both heavily reducing and oxidizing atmosphere can be used to promote sintering above about 1400 °C. Additionally, the morphology of the ThO2 plays a significant role in the packing density and sintering behavior. Most commonly, ThO2 is prepared from oxalates, according to eq. (1).