The transformation behaviour of ZnFe₂O₄ spinel particles in the CaO-Fe_xO-SiO₂-ZnO slag system

Abstract

Treating zinc hydrometallurgical residues and other Zn-bearing solid waste in direct lead smelting processes has been recognized as the preferred solution for the sustainable development of the lead and zinc industry. However, new technical problems occurred when changing the starting material of lead-making processes, the pyrometallurgical process for treating zinc hydrometallurgical residues and zinc bearing solid waste usually had the CaO-FexO-SiO2-ZnO slag. Along with the increasing of Zn content in the raw material, high ZnO slag formed, and the ZnFe2O4 spinel particles intended to precipitate from the molten slag. The understanding of the particle behaviour of ZnFe2O4 spinel was the core part of monitoring the slag properties. This study investigated the transformation behaviour of zinc ferrite spinel particles and the changes in glassy slag phase through the high-temperature phase equilibrium experimental technique, and the temperature was 1100 °C-1300 °C and the oxygen potential was 10−8 atm – 10−4 atm. It is found that the particle size of ZnFe2O4 spinel in the molten slag increased along with the increasing of the oxygen potential. The Zn/Fe mass ratio in spinel particles decreased when increasing of temperature and it increased when increasing of oxygen potential. The Fe/SiO2 mass ratio and the Zn content in glassy slag phase gradually increased along with increasing temperature and they decreased along with increasing oxygen potential. The growing and decomposition of ZnFe2O4 spinel was essentially a process of material exchange with the glassy slag phase.