The Tribological Properties of Plasma Electrolytic Oxidation Layers Synthesized on Arc Spray Coatings on Aluminum Alloys in Contact with Various Friction Materials

Abstract

Oxide layers on the surface of the aluminum alloys D16 and AMg6 and on arc coatings sprayed with electrode wires made of the alloys D16 and AMg6 were synthesized using plasma electrolytic oxidation (PEO). The microstructure, phase composition and micro-hardness of the PEO layers were studied. In addition to the two main phases (α-Al2O3 and γ-Al2O3), a small amount of a metastable crystalized Al2.427O3.64 phase was found in their structure. A comparison was made of the wear resistance and friction coefficients of the synthesized PEO layers during friction tests in pairs with other PEO layers, a galvanic chromium coating, cast iron, steels and bronze of the BrC30 type. The results of the friction tests for the various PEO layers on aluminum alloys in tribo-contact with high-hardness elements made of hardened or chrome-plated steel justify the possibility of their use in a friction pair. We experimentally showed the influence of glycerin additive in motor oil 15W30 on the change in the friction coefficient of the PEO layers synthesized on the aluminum alloys and on the arc-sprayed coatings on their surfaces in tribocouples with hardened steel.