The WC and CrC Coatings Deposited from Carbonyls Using PE CVD Method—Structure and Properties

Abstract

This article presents a comparative study of WC and CrC coatings deposited by the plasma-enhanced chemical vapor method using the hexacarbonyls of W and Cr as precursors. The measured thicknesses of the WC and CrC coatings are equal to ca. 1.5 µm. The WC coating consists of microcolumns with a conical end, with gaps between the microcolumns up to approximately 100 nm, and their structure is formed by nanoparticles in the shape of globules with a diameter of up to 10 nm. In the case of the CrC coating, a cauliflower structure with gaps ranging from 20 to 100 nm was achieved. The diameter of cauliflower grains is from 50 nm to 300 nm. The C content in the WC and CrC coating is 66.5 at.% and 75.5 at.%. The W content is 1.4 at.% and the Cr content in the CrC coating is 1.2 at.%. The hardness and Young’s modulus of the WC coating are equal to 9.2 ± 1.2 GPa 440.2 ± 14.2 GPa, respectively. The coefficients of friction and wear volume of the WC coating are equal to 0.7 and −1.6 × 106/+3.3 × 106 µm3, respectively. The hardness and Young’s modulus of the CrC coating are 7.5 ± 1.2 GPa and 280 ± 18.5 GPa, respectively. The coefficients of friction and wear volume of the CrC coating are 0.72 and −18.84 × 106/+0.35 × 106 µm3, respectively.

Solid Lubrication System and Its Plasma Surface Engineering: A Review

“…These free radicals undergo cross-linking and re-bond to form a network structure, thereby improving the surface performance of the material [21,22]. By using different plasma preparation techniques and solid lubrication material system components, the lubrication performance of the coating improved to meet the needs of special working conditions [23][24][25][26][27]. This article elaborates on the plasma preparation methods of lubrication coatings, introduces relevant solid lubrication coating systems, and prospects for the future development trend of solid lubrication coatings.…”