Theoretical study of interaction process of cutter for milling working equipment of excavator with soil

Introduction. The article presents a new design of a bucket of a single bucket hydraulic excavator, which allows you to increase the performance of these machines. Increased efficiency is achieved due to the installation of buckets of larger volume without changing characteristics of hydraulic drive. The purpose of the presented work is to select the volume of the spherical ladle for the digging process. The task of research is to obtain the dependencies of ladle and soil speeds on the parameters of the digging process. Selecting the volume of the spherical ladle will determine how much it can be increased compared to the volume of the serial ladle to carry out the digging process.Materials and methods. The process of digging a new bucket was considered in the form of a two-scale KelvinVoigt rheology model. This model was described by a system of second-order differential equations. The system solved the Cauchy problem, which made it possible to determine the general solution of the equation satisfying the two equations of the system. As a result, derivatives from ladle and soil movements were determined, which are nothing more than ladle and soil speeds.Results. The solution of the above system made it possible to obtain dependencies of ladle speeds and soil masses on parameters of the digging process. The digging process is possible at positive speed values. When substituting depending on the process parameters under the condition of velocity positivity, you can determine the volume of the spherical ladle.Practical significance. To simplify and put into practice the obtained dependencies, an algorithm was compiled to calculate the volume of the spherical ladle. The presented algorithm can be implemented in a computer program.

Mathematical model of soil digging spherical excavator bucket

Buriy

2022

Determination of torque for milling working equipment of excavator when repairing a pipeline

Kuznetsov

2023

Introduction. During the overhaul of the pipeline to remove the soil under the pipe, a trench tool is currently used. The new technology of excavation of soil under the pipeline proposed by the authors, which provides for the use of replaceable milling working equipment for a hydraulic excavator, makes it possible to increase the speed of repair work. The purpose of the article is a theoretical study of the process of interaction between the structural elements of milling equipment and the developed soil.Methods and materials. Based on the basic provisions of the theory of interaction of the working bodies of earthmoving machines with the soil, a mathematical model of the work of the milling working equipment of a hydraulic excavator was created. It makes possible to get the dependence of the resistance forces arising on the cutters of the working equipment, on its design parameters and the physical and mechanical properties of the soil.Results. According to the results of the analysis of the obtained dependence of the torque on the cutting angle and the angular speed of rotation of the milling head, it was found that the greatest influence on the torque required to overcome the forces of soil resistance and the drive of the working body is exerted by the angular speed of rotation of the milling head. The minimum value of the torque in the study area 50 N·m is observed at the point where the cutting angle of the soil is 45º, and the angular speed of rotation of the milling head is 4 rad/sec. The maximum torque 215 N·m was recorded at a cutting angle of 65º and a milling head speed of 10 rad/sec.Сonclusions. According to the results of the theoretical study of the process of cutting soil with the help of the milling working equipment of the excavator, the torque of the hydraulic motor necessary to rotate the milling head was established. The results of the theoretical studies carried out are recommended to be used to calculate the design and operating parameters in the design and creation of an experimental sample of milling working equipment.

Characteristics determination for milling working equipment of excavator

Kuznetsov

Saveliev

2023

Self Cite

Introduction. The long network of pipelines on the territory of our country needs timely and high-quality repairs. The entrenching tool used so far increases the complexity of work on the overhaul of pipelines, which forces to create solutions for mechanizing the process of digging the pipeline. The purpose of the study conducted in this article is to determine the performance and total torque of the working equipment of the excavator. A general view of the working equipment with the designation of the positions necessary for the study is given. Methods and materials. The concept of specific values of torque and power per one cutter of working equipment has been introduced. The dependencies of the total productivity of the cutters and the torque of the cutters are established. Due to the peculiarity of the design of the working equipment, each of the dependencies is considered separately for the front and rear incisors. The surfaces that reflect the influence of the angular velocity of rotation of the milling head and the angle of installation of the cutters on the parameters under the study are constructed. Results. Based on the obtained dependence of the total torque of the milling working equipment, a nomogram was compiled. By setting the number of N cutters, the speed of rotation of n working milling head and the number of strokes of the DorNII (Road Research Institute) striker, it is possible to determine the required torque of the hydraulic motor. Сonclusions. According to the results of the theoretical study of the process of cutting soil with the help of excavator milling working equipment, the dependencies of the total productivity and total torque of the working equipment were established. The constructed graphic dependencies help to determine the degree of influence of design and operating parameters on the work process. The created nomogram is recommended for use in the design of working equipment.