CH4 is the main component of natural gas;
there is a
need for heterogeneous catalysts that can directly convert it into
useful substances. On active metal surfaces, e.g., Pt surfaces, CH4 is sequentially dehydrogenated to CH or C. It is very difficult
to obtain useful C2 products from them. We here present
a catalytic informatics strategy with DFT calculations and databases
to discover bimetallic alloy catalysts for selective methane coupling,
which cannot be achieved with monometal catalysts. Considering two
properties required for a methane conversion catalyst, i.e., reactivity
and selectivity, alloy surfaces that allow the initial C–H
bond cleavage reaction of methane to proceed and that stabilize CH2 and CH3 species more than CH and C species will
be suitable catalysts for direct methane conversion. An exhaustive
screening of alloys satisfying such conditions is carried out using
density functional theory calculations. As a result, MgPt is predicted
to be one of the most useful catalysts; on its surface, the activity
of Pt is moderately suppressed due to Mg, and CH3 and CH2 species get more stable than CH and C species. The calculations
predict that the C–C coupling reaction with the lowest activation
barrier on the MgPt surface occurs for the pair of CH3 and
CH2, producing the C2H5 adsorbed
species; it becomes ethane if hydrogenated and ethylene if dehydrogenated.
In addition, the optimal Mg/Pt ratio for the reaction is computationally
explored, and it is found that the Mg/Pt ratio of 1:1 is the best.
Eventually, experimental verification is carried out by actually synthesizing
an alloy satisfying this ratio; the nonoxidative coupling reaction
of methane molecules is tested in the presence of the MgPt catalyst,
and the formation of C2 hydrocarbons as primary products
is confirmed.