Thermal atomic layer etching (ALE) of zinc sulfide (ZnS)
was demonstrated
using sequential exposures of Al(CH3)3 (trimethylaluminum
(TMA)) and HF (hydrogen fluoride). ZnS is one of the first sulfide
materials to be etched using thermal ALE techniques. In situ spectroscopic
ellipsometry (SE) studies were performed on ZnS films grown at 100
°C using atomic layer deposition (ALD) techniques. These studies
revealed that the etch rate during ZnS ALE increased with temperature
from 1.4 Å/cycle at 225 °C to 2.1 Å/cycle at 300 °C.
ZnS ALE was also self-limiting at longer TMA and HF exposures. A possible
mechanism for ZnS ALE is fluorination and ligand exchange where ZnS
is fluorinated by HF and then ZnF2 undergoes ligand exchange
with Al(CH3)3 to yield Zn(CH3)2. Because Al(CH3)3 may also have the
ability to convert ZnS to Al2S3, a second possible
mechanism for ZnS ALE is ligand exchange/conversion by TMA together
with fluorination by HF. To verify the conversion mechanism, in situ
quadruple mass spectrometry (QMS) studies revealed that Al(CH3)3 exposures on initial ZnS substrates released
Zn(CH3)2 products, as expected for a conversion
reaction. In addition, no H2S products were observed by
QMS analysis during HF exposure on the initial ZnS substrates. However,
after Al(CH3)3 exposures on ZnS, QMS measurements
monitored H2S from HF exposures, as expected if Al(CH3)3 converts ZnS to Al2S3.
These QMS results provide direct evidence for the conversion of ZnS
to Al2S3 during ZnS ALE. Time-dependent QMS
results also revealed that the conversion/ligand-exchange and fluorination
reactions were self-limiting. In addition, QMS analysis observed
Al
x
F
y
(CH3)
z
dimers and trimers as ligand-exchange
products during the Al(CH3)3 exposures. Because
the Al2S3 conversion layer thickness is dependent
on Al(CH3)3 exposures, larger Al(CH3)3 pressures over equivalent times led to higher ZnS etch
rates. In contrast, larger HF pressures over equivalent times had
a small effect on the ZnS etch rate because HF is able to fluorinate
only the converted Al2S3 layer thickness. The
ZnS etch rate was slightly dependent on the ZnS ALD growth temperature.
The ZnS etch rate at 300 °C was 1.4, 1.0, and 0.8 Å/cycle
for ZnS ALD films grown at 100, 200, and 300 °C, respectively.
The lower ZnS etch rates for the ZnS ALD films grown at higher temperatures
were attributed to the larger density and higher sulfur content of
ZnS ALD films grown at higher temperatures. The ZnS ALD films with
a larger density may be more difficult to convert from ZnS to Al2S3 during the Al(CH3)3 reaction.
The RMS roughness of the ZnS films was slightly decreased from 7.4
to 5.9 Å after 15 ALE cycles. However, after 30 ALE cycles, the
RMS roughness gradually increased with the ALE cycles.