PbGa6Te10 is a promising thermoelectric (TE)
material due to its ultralow thermal conductivity and moderated values
of the Seebeck coefficient. However, the reproducible synthesis of
the PbGa6Te10-based materials for the investigation
and tailoring of physical properties requires detailed knowledge of
the phase diagram of the system. With this aim, a combined thermal,
structural, and microstructural study of the Pb–Ga–Te
ternary system near the PbGa6Te10 composition
is presented here, in which polycrystalline samples with the compositions
(PbTe)1–x
(Ga2Te3)
x
(0.67 ≤ x ≤ 0.87) and Pb
y
Ga6Te10 (0.85 ≤ y ≤ 1.5) were
synthesized and characterized. Differential scanning calorimetry measurements
revealed that PbGa6Te10 melts incongruently
at 1007 ± 2 K and has a polymorphic phase transition at 658–693
K depending on composition. Powder X-ray diffraction of annealed samples
confirmed that below 658 K, the trigonal modification of PbGa6Te10 exists (space groups P3121 or P3221) and above 693 K,
the rhombohedral one (space group R32). A homogeneity
range was found for Pb
y
Ga6Te10, y = 0.9–1.1, based on refined lattice
parameters of Pb
y
Ga6Te10 in samples annealed at 873 K. The revised version of the
PbTe–Ga2Te3 phase diagram in the vicinity
of the PbGa6Te10 phase is proposed. Based on
the new results of the phase equilibria, the TE properties of the
Pb
y
Ga6Te10 samples
were studied in detail. The deviation from the stoichiometric composition
leads to a tuning of the charge transport in Pb
y
Ga6Te10, and as a result, the Seebeck
coefficient and electrical conductivity were significantly modified
over the homogeneity range. The Pb-deficient Pb0.9Ga6Te10 sample shows an improved power factor up to
9.5 μW m–1 K–2 and a reduced
thermal conductivity as low as 0.17 W m–1 K–1 due to attuned chemical potential and additional
scattering of phonons on point defects. Thus, the ZT parameter for
this composition was improved up to ∼0.043 at 773 K, which
is almost 4 times higher than that of the stoichiometric specimen.
This work shows that the knowledge of phase equilibria and crystal
chemistry plays a key role in improving the energy conversion efficiency
for new functional TE materials.