Developing
an efficient synthetic approach for the accurate synthesis
of nonprecious metal counter electrode (CE) electrocatalysts with
superior catalytic activity and electrochemical stability is critically
important for the commercial application of dye-sensitized solar cells
(DSSCs). In this study, a new molecular-level synthetic strategy was
innovatively developed by copolymerization of melamine and resorcinol
with formaldehyde under specific pH conditions and their hydrothermal
cooperative assembly with organic–inorganic cobalt phosphate
and F127 to construct the high-molecular-weight EDTMPA-Co/melamine-formaldehyde-resorcinol
resin/F127 copolymer with good thermal stability and compositional
homogeneity. The subsequent carbothermal reduction of EDTMPA-Co using
melamine-formaldehyde-resorcinol resin as carbon–nitrogen cosources
and F127 as a soft template contributed to the accurate synthesis
of uniformly dispersed cobalt phosphide nanoparticles incorporated
in a highly nitrogen-doped mesoporous carbon (CoP/NMC) catalyst for
the first time. It was found that the abundant mesopores, high-nitrogen-content
conductive carbon walls (12.8 atom %), and numerous exposed CoP nanoparticles
were creatively formed in the resultant CoP/NMC hybrid, which greatly
accelerated the electrolyte/electron transportation and supplied sufficient
ion-accessible electrocatalytic nanoactive sites for catalysis. When
applied as a CE catalyst, the CoP/NMC hybrid revealed a strong synergistic
effect in adsorption and catalytic reduction of triiodide ions, and
the CoP/NMC reached a low charge transfer resistance (R
ct) of 1.35 Ω. As a consequence, the CoP/NMC CE
assembled DSSC delivered a high photo-to-electricity conversion efficiency
(η) of 8.53% and exceptional long-term electrochemical stability
with a remnant efficiency of 7.80% after 200 h of illumination, outperforming
the state-of-the-art Pt. The catalytic mechanism of CoP/NMC CE toward
triiodide reduction was studied by density functional theory calculations,
which revealed that the relative energy for breaking the I–I
bond was significantly improved by chemisorption-induced formation
of Co–I covalent bonds between the triiodide intermediate and
Coσ+ atoms in the exposed CoP nanoactive sites, and
the electrocatalytic reduction of I2* to I–* was substantially facilitated.