Thermal Tribo-Dynamic Behaviors of Water-Lubricated Bearings during Start-Up with Journal Shape Error

Abstract

In practical scenarios, journal bearings often exhibit shape errors due to machining imperfections and operational wear. These deviations from perfect roundness can significantly impact the performance of journal bearings during start-up. This study investigates the impact of journal shape errors on transient mixed lubrications, such as water film temperature and asperity contact, as well as on the rotor dynamics of water-lubricated bearings (WLB) at start-up. The simulation results of the developed numerical model are compared with the experimental data from existing studies to verify their accuracy. Following this validation, parametric analyses are conducted using the model. The analytical results indicate that journal shape error increases the temperature rise of the water-lubricated bearing system during start-up. The greater the error in journal shape, the higher the temperature rise, both in terms of shape amplitude and waviness order. Interestingly, the thermal deformation caused by the temperature effect decreases the vertical displacement during start-up. The study also finds that higher start-up speeds lead to quicker temperature increases when shape errors are present. However, these speeds enable the bearing to more rapidly reach the elastohydrodynamic lubrication (EHL) stage, where the temperature rise stabilizes. Therefore, start-up speeds must be carefully selected.