“…To extend tool life, the most common approach is the use of cutting fluids flooding through the cutting zone. However, using cutting fluids often induce significantly negative Impacts on environment, safety, operators' health and operating cost and especially the use of water-based cutting fiuids in end milling operations usually increases temperature variation and, hence, thermal cracks [2,4,5], Heat pipe cooling is considered to be an effective alternative to conventional methods for removing heat from a tool tip, allowing machining operations to be implemented in a dry and "green" fashion [6][7][8][9][10][11][12], In this paper, the feasibility and effectiveness of heat pipe cooling in end milling operations are investigated. The thermal, structural static, and dynamic characteristics of the end-mill are predicted using a numerical calculation with fast finite element plus solvers based on explicit finite element analysis software, 2 FEA Model 2.1 Model Geometry.…”