Aluminum-lithium alloys are very important structural materials and widely used in aircraft and aerospace industries due to their contributions to higher fuel efficiency through weight reduction. Compared with other Al alloys, Al-Li alloys have a lower density at the equivalent strength levels. The addition of 1 wt. % Li to an Al alloy results in a 6 % increase in the elastic modulus and a 3 % decrease in density. However, they have a variable short-transverse fracture toughness in rolled, extruded and forged forms due to trace amounts of alkali-metal impurities like Na and K. Alkali-metal impurities are introduced into Al-Li alloys through feedback and pickup from refractories. Commercial grades Al-Li alloys usually contain 3-10 wt. ppm alkali-metal impurities inevitably.Payne and Eynon [1] first mentioned Na-induced embrittlement in Al-Li alloys for the Na content over 50 ppm. Vaynblat et al. [2,3] found that the fracture toughness drops 16 % in the Al-2Li-0.13Zr alloy if the Na content increases from 31 to 76 ppm. Vasudevan et al. [4] observed a linear decrease as a function of the Na content in the fracture toughness of Al-Li alloys containing up to 480 ppm Na. Webster [5] also found that toughness decreases in Al-Li alloys containing up to 434 ppm Na and 23 ppm K. Webster's further investigations [6,7] discovered particles enriched with Na, K, Cs and Rb on grain boundaries via transmission electron microscope (TEM) [6] as well as energy and wavelength dispersive analysis (EDX & WDX) and imaging secondary ion mass spectrometry (SIMS), [7] and suggested that they were liquid at high temperature due to their low melting temperature. Sweet et al. [8] studied the effects of alkali-metal impurities on the fracture toughness of Al-Li-Cu alloys extrusions and found brittle islands resulting from liquid-metal embrittlement due to the presence of discrete Na-and K-rich liquid phases in the grain boundaries.It has been found that alkali-metal-induced embrittlement in the Al-Li alloys occurs due to the formation of an intergranular alkali-metal-rich phase that significantly weakens the strength of grain boundaries by TEM, EDX, WDX and SIMS techniques. The performance of Al-Li alloys can be substantially improved via a vacuum refining process [7] and high-purity Al and Li pigs. However, these methods are rather costly. On the other hand, how to suppress alkali-metal-induced HTE by the means of controlling industrial processing parameters is still unknown and has not been explored. Fundamental understanding of Na-induced HTE in Al-Mg alloys has been provided via thermodynamic investigations by the authors successfully. [9] In the present work, efforts are made to understand the mechanism of alkali-metal-induced HTE in Al-Li alloys by revealing the correlations between HTE, phase formation, temperature, and composition through the thermodynamics of the Al-Li-Na-K quarternary system.
Phase Evolution and Comparison with Experimental InformationThe thermodynamic database for the Al-Li-Na-K system has been developed by the pre...