Due
to their cost-effectiveness and industry-scale feasibility,
carbon-based composites have been considered to be promising thermoelectric
materials for low-grade power generation. However, current fabrications
for carbon-based composites are time-consuming, and their thermoelectric
properties are still low. Herein, we develop an ultrafast and cost-effective
hot-pressing method to fabricate a novel carbon-based hybrid film,
which consists of ionic liquid/phenolic resin/carbon fiber/expanded
graphite. This method only costs no more than 15 min. We found that
the expanded graphite as the major component enables high flexibility
and the introduction of phenolic resin and carbon fiber enhances the
shear resistance and toughness of the film, while the ion-induced
carrier migration contributes to a high power factor of 38.7 μW
m–1 K–2 at 500 K in the carbon-based
hybrid film. After the comparison based on the ratios between the
power factor with fabrication time and cost among the current conventional
carbon-based thermoelectric composites, our hybrid films show the
best cost-effective property. Besides, a flexible thermoelectric device,
assembled by the as-designed hybrid films, shows a maximum output
power density of 79.3 nW cm–2 at a temperature difference
of 20 K. This work paves a new way to fabricate cost-effective and
high-performance carbon-based thermoelectric hybrids with promising
application potential.