2003
DOI: 10.1002/adma.200390119
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Thermomechanical Lithography: Pattern Replication Using a Temperature Gradient Driven Instability

Abstract: A capillary surface instability caused by a high temperature gradient is used to replicate sub‐micrometer patterns (see Figure for an example). As opposed to convection effects, the film instability is driven by the diffusion of heat across the polymer film. By lateral modulation of the temperature gradient, this instability can be harnessed as a lithographic technique.

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Cited by 86 publications
(90 citation statements)
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“…This leads to the growth of surface capillary waves engendered by thermal fluctuations [14,44,106,107]. As instabilities propagate through film surface, structures with spatial correlation are generated to minimize system energy.…”
Section: Manipulation Of Fluidic Thin Filmsmentioning
confidence: 99%
“…This leads to the growth of surface capillary waves engendered by thermal fluctuations [14,44,106,107]. As instabilities propagate through film surface, structures with spatial correlation are generated to minimize system energy.…”
Section: Manipulation Of Fluidic Thin Filmsmentioning
confidence: 99%
“…While the original experiments [10][11][12][13] were designed to probe values of D Շ 5, the experiments reported in Ref. 16 and reanalyzed in this work allowed access to a larger range D Շ 25.…”
Section: Linear Stability Predictions For the Wavelength Of The Fmentioning
confidence: 99%
“…In all experiments to date reported in the literate, the separation distance d o was far too small to accommodate even the smallest of thermocouples, so no direct measurement of DT could be made. Descriptions of previous experiments [8][9][10][11][12][13] suggest that the values of DT were incorrectly assumed to be the difference in temperature between the set points of the hot and cold stages contacting the two substrates. Such estimates, however, tend to overestimate DT.…”
Section: Estimates Of Dt From Improved Finite Element Modelmentioning
confidence: 99%
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“…Polymer films are likely prepared by spin-coating or dip-coating and classified as ultrathin films with a thickness < 100 nm or thin films with a thickness of 100 to 10,000 nm [1]. Due to the (visco-)elasticity of polymer films, the morphology can be influenced by interactions with the substrate or by external effects such as, e.g., temperature [2], humidity [3], pressure [4], electricity [5], light [6] or direct convection [7]. The adaptable morphology and response to external stimuli provides an excellent way for in situ handling of the morphology and properties of the polymer film.…”
Section: Introductionmentioning
confidence: 99%