This thesis describes various aspects of the development of carbon nanofiber supported catalyst layers on structured internals of microreactors made from silicon technology based materials (e.g. fused silica and/or silicon). These microreactors are intended to be used for heterogeneously catalyzed liquid phase reactions, in this case for aqueous phase removal of nitrite and bromate to evaluate the performance of such systems and demonstrate their benefit over conventional catalyst support material.The synthesis of stable carbon nanofiber layer on flat substrates (representing surfaces of microreactor channel walls) is a requisite for obtaining the know-how to translate it for preparing these layers inside microreactor channels. Chapter 2 is a detailed study of CNF synthesis using thin metal film configurations with nickel (Ni) as growth catalyst and different metals (i.e. Ti, Ti-W and Ta) as adhesion layer between nickel and fused silica substrates. Although CNFs could be synthesized on 25 nm nickel with a titanium adhesion layer (10-200 nm), titanium is not a good adhesion material.The use of a 10 nm thick adhesion layer of titanium-tungsten or tantalum resulted in the formation of well-attached CNF-layers. The carbon nanofibers in these layers were entangled, quasi-crystalline and showed tip-type growth mode. Although for both metal layer configurations, i.e. Ni/Ti-W and Ni/Ta, the thickness of the CNF layer was similar under the same growth conditions, the diameter of the fibers was smaller in case of Ni/Ta (20-50 nm) compared to Ni/Ti-W (80-125 nm). This is found to be related to the grain size of the nickel nanoparticles formed during the reduction treatment prior to the CNF synthesis step.
ii || SummaryThe work presented in chapter 3 describes essential understanding about tuning and/or optimization of the overall CNF layer morphology, by evaluating the influence of various growth parameters during catalytic thermal chemical vapour deposition of Ni/Ti-W and Ni/Ta on fused silica and oxidized silicon substrates. It was found that the most important parameters were ethylene concentration and addition of hydrogen to the reactant mixture. Open, structured CNF layers with entangled morphology were formed for ethylene concentrations ≥ 25 vol.%. Moreover, addition of hydrogen to ethylene significantly enhanced the rate of formation of CNFs, and at the same time In chapter 4 the preparation and characterization of a CNF supported catalyst layer on flat surfaces and inside microchannels has been shown. Ruthenium catalytic nanoparticles on carbon nanofiber support layers were realized via homogeneous deposition precipitation and pulsed laser deposition. CNF layers are functionalized by oxidation with nitric acid to facilitate Ru deposition. Besides removal of exposed nickel (used for CNF-growth), an acid treatment forms oxygen-containing groups on the surfaces of CNFs (mainly carboxyl and hydroxyl groups). Ruthenium was anchored on oxidized CNF layers by means of HPD and PLD. Critical issues for a good dispersion of...